Inqubo ye-Chrome Plating Plastic
I-CheeYuen- Umkhiqizi Ohamba phambili we-Electroplating phezu kwePlastiki Ekuzungezile
Ukuba aumhlinzeki wesixazululo esisodwa-stop, I-CheeYuen inamathalenta ahlukahlukene ezobuchwepheshe anesikhathi eside kanye nezinsiza zesimanje, ezisenza sikwazi ukuhlinzeka ngeziqephu ezicwecwe nge-chrome ezisezingeni eliphezulu, ezihlala isikhathi eside ezingxenyeni zepulasitiki ezinosayizi abahlukahlukene kanye nomumo.Ngaleso sikhathi, siyakwazi futhi ukunikeza amakhasimende isevisi eyenziwe ngomthungo, kungakhathaliseki ukuthi inkimbinkimbi noma usayizi wengxenye.
Njengamanje, besihlinzeka nge-electroplating kanye nopende izinto zepulasitiki zokuhlobisa izimoto nemishini yasekhaya yemikhiqizo eyaziwayo njengeGeneral motors, Ford, Fiat Chrysler, Volvo, Volkswagen, Tata, Mahindra, Toyota, Tesla, Delonghi, Grohe, American Standard, njll.
Kule minyaka engu-54 edlule, sisebenzele amakhasimende angaphezu kuka-80 adumile ezimoto nezinto zikagesi emazweni angu-30 nezifunda.
Sizuze ukutuswa nokuqashelwa okuphezulu ngamakhasimende ngokwentengo yethu encintisanayo, ukusebenza kwekhwalithi eqinile, nokuvumelana nezimo kanye nokulethwa kwesikhathi.
Sicela uxhumane nathi namuhla ukuze ufunde kabanzi mayelana yethuisevisi yepulasitiki ye-chrome plating nokuthi singakusiza kanjani ukuthi ufinyelele isiphetho esifanele sezingxenye zakho zepulasitiki.
I-Chrome Plating Kumasevisi Wezingxenye Zepulasitiki
CheeYueninemigqa eminingi ye-chrome yonke ngaphansi kophahla olulodwa, inikeza izinketho eziguquguqukayo kungakhathaliseki ukuthi iyiphi ingxenye yosayizi edingekayo.Ngezinketho zemibala engapheli, izinhlelo zokusebenza ezingokwezifiso, ukuthungwa kanye nentuthuko yenqubo eqhubekayo, siyaqhubeka nokwandisa amandla ethu futhi sinikeze amakhasimende ethu ukuguquguquka kokugcina kwemikhiqizo yawo.
Isicelo sethu se-electroplating kanye nenqubo sekucwengisiswe iminyaka engaphezu kwengama-50.Asigcizeleli kuphela ekuboniseni umkhiqizo wekhwalithi engcono kakhulu kumakhasimende ethu, kodwa futhi sizama konke okusemandleni ethu ukuvikela indawo ezungezile ukuze sizuze ukusimama ebhizinisini lethu.
Kule sevisi, siphinde sibe nesibopho ngodaba lwendawo ezungezile futhi sithobelana nemfuneko ye-ROHS ngokusebenzisa izinto zamakhemikhali ezingezona ezemvelo, ezingeyona imvelo.i-trivalent chromium plating (I-Trivalent Chromium)noma (Cr3+) kunqubo yethu.Ithimba lethu lizibophezele ekunikezeni amakhasimende ethu izinga eliphezulu lokusekela lochwepheshe kanye nokufeza ukunciphisa imithelela elimazayo emvelweni.
Satin Chrome
I-Nickel Ekhanyayo
I-Electroplating Door Trim nge-Trivalent Chrome
I-Auto Door Knob
Izingxenye Zemoto Yepulasitiki Ye-Chrome
Kungani Khetha Thina?
Umholi Womhlaba Wonke Ezinkampanini Zokugcwalisa I-Chrome Yepulasitiki! Ukukhetha imikhiqizo yethu kusho ukukhetha okungaphezu nje kwengxenye;iyinhlanganisela ephelele yokuqanjwa kabusha, ikhwalithi, kanye nenkonzo enhle kakhulu.Siyaqiniseka ukuthi umkhiqizi we-plastic electroplating we-CheeYuen unguzakwethu osebenzisana naye omfunayo.
Ngaphezu kweminyaka engama-54 yesipiliyoni embonini yepulasitiki ye-chrome Plating
Sinenqubo ye-chrome plating ezenzakalelayo
Sinenqubo ephelele yokukhiqiza
Izinga lomkhiqizo lihambisana nezindinganiso zamazwe ngamazwe
Plating kulayini plastic sika Amakhono
I-dimenson ye-tank yesixazululo yomugqa wokunamathisela othomathikhi ngu-3000*1200*1500 MM
I-dimenson yethangi yesisombululo yomugqa wokucwebezelisa oyindilinga ingu-750*900*1500 MM
Ngamamitha-skwele angu-1,500,000 ngonyaka kumthamo wokucwenga wepulasitiki
Ukujiya okujwayelekile kwezingxenye zokuhlobisa zezimoto:
I-Copper 10-30 um
I-Nickel 5-15um
I-Chrome 0.1-0.3um
Amazwana: Njengokwekhasimende ngalinye noma ingxenye yesidingo, singenza ukulungisa ekucabangeni kokugqoka.
Izinto esingazipuleta:
I-ABS
I-ABS/PC
PA6
PA66
I-Electroplating iqeda:
I-chrome ekhanyayo
I-satin chrome
I-chrome emnyama
I-Satin nickel
I-Chrome w/ukuxubha
I-Satin Nickel w/ukuxubha
I-Chrome w/eqoshiwe
Ukuhlolwa Kwekhwalithi
Ukuqinisekisa ikhwalithi yomkhiqizo nokuthuthukisa ukuzethemba kwamakhasimende, sinesistimu yokuhlola esebenzisa ukuhlola nokuhlaziya yonke inqubo, kanye nokulawula ikhwalithi yezixazululo zamakhemikhali ngekhemistri namathuluzi okuhlola ikhwalithi yemikhiqizo
Abantu Baphinde Babuze:
Ukuhlanza
Isusa amafutha, izigxivizo zeminwe nokungcola okungaba nomthelela omubi ekunamatheleni.
Ukulungiswa kwendawo
I-surface conditioner, elungiselelwe kusuka kuma-acids akhethekile, iguqula
ukwakheka kwendawo yepulasitiki ngendlela yokuthi ukunamathela okuqinile kungatholakala
phakathi kwayo nekhemikhali yenikeli/ithusi.Lokhu kulungisa kuyisinyathelo esibalulekile
ukwelashwa kwamakhemikhali epulasitiki ye-electroplating.Amaphutha ahlobene nokunganamatheli kahle abangelwa kakhulu ukumisa kwendawo.
Ukwenziwa kusebenze kobuso
I-activator engaphezulu iqukethe i-palladium, ezinamathisela ebusweni be
ipulasitiki.Ingxenye ibe isicwiliswa ku-accelerator ukuze kukhishwe a
ifilimu yokuzivikela evela ebusweni be-palladium.
I-electroless nickel deposition
Ingxenye ecushiwe bese icwiliswa kusixazululo se-nickel esingenawo ugesi, okuthi
ibeka ungqimba oluncane lwensimbi phezu kwayo yonke i-substrate yepulasitiki.Le nsimbi
ungqimba bese kuba umqhubi we-electroplating elandelayo.
I-Electrolytic copper plating
I-Electrolytic Plating, i-nickel ne-chrome
Ukomiswa kahle kwe-resin
I-ABS kufanele yomiswe kusengaphambili amahora angu-2–3 ku-80–85 °C ngaphambi kokubunjwa.
Izivinini zokugcwalisa ezifanele
Izingxenye ezincane kufika ku-90 g: 5-7 amasekhondi
Izingxenye ezinkulu ezingaphezu kuka-90 g: kufika kumasekhondi angu-25
Izinga lokushisa elifanele lokuncibilika: 245–270 °C
Izinga lokushisa elibanda kakhulu lokuncibilika lidala ingcindezi yangaphakathi, okuholela ekuhlulekeni kokungalingani kanye nokuhlolwa kokuhamba ngebhayisikili okushisayo
Izinga lokushisa elincibilikayo elishisa kakhulu lingase libangele okokusebenza kwehle futhi kunikeze ukunamathela okubi
Izinga lokushisa elifanele lesikhunta: 65-80 °C
Isikhunta esibanda kakhulu sizobangela ukuba ipulasitiki igwebe.Izinto ezishaya udonga lwesikhunta ziba lukhuni futhi izinto ezishisayo ngaphansi kwazo zigeleze, zidale umphumela wesikhumba ongaphezulu ongabangela ukubola.
Isikhathi sokupholisa esifanele: kufika kumasekhondi angu-30
Izikhathi zokupholisa ezinde zandisa ingozi yokucindezeleka kwangaphakathi
Isikhunta esiphucuziwe kakhulu
Isikhunta esingesihle singabangela ukukhubazeka engxenyeni ebunjiwe
Umswakama obalulekile<0.02%
Dizayina amasango/isikhunta sokugeleza kwesikhunta esishubile
I-Plateable ABS/PC
Amathuba wokwenza i-rack
Ukuthandwa okwandayo kokusetshenziswa kwamapulasitiki nezinhlanganisela zepulasitiki ezinhlobonhlobo zezinqubo zokukhiqiza nakho kuholele esidingweni esikhulu sokufakwa kwepulasitiki.Ukufaka ipulasitiki ngensimbi yensimbi kuthuthukisa ukubukeka kwezinto futhi kudala umbono wekhwalithi ephezulu.Ngenxa yalokho, kuvame ukukhethwa lapho kufunwa ukubukeka kokuhlobisa kakhulu.
Ukwengeza, ukucwenga kupulasitiki kungaba yindlela esebenzayo yokuvikela i-substrate ngokumelene namandla okugqwala futhi kuyenze imelane nokulimala kwamakhemikhali asetshenziswa enqubweni yokukhiqiza.Kwezinye izimo, ukugqoka epulasitiki kungakhuphula amandla nokumelana nokugqoka kwe-substrate.
Njengoba sibonile embonini yezimoto, inzuzo ebalulekile yokunamathisela kupulasitiki ukuthi ingathuthukisa kakhulu ukubukeka kwe-substrate.Amapulasitiki amaningi ezimboni avame ukuba nesiphetho esibuthuntu.Nakuba ukufaka umbala kupulasitiki kungayenza ibukeke kakhudlwana, ngeke iveze ukubukeka okukhanyayo, okucwebezelayo okufiswa abanikazi bomkhiqizo abaningi.Nakuba ukucwenga nge-chrome sekuyisikhathi eside kuyindlela edumile ekusetshenzisweni kwezimoto, izingozi zezempilo ezingaba khona ezibangelwa inqubo yokucwenga ye-chromium ene-hexavalent iholele abahlinzeki abaningi bokuqedela insimbi ukuthi basebenzise ezinye izindlela eziphephile, ikakhulukazi i-nickel plating.
Ngokuhambisana nokubukeka, ukunamathisela epulasitikini kunikeza ezinye izinzuzo ezimbalwa zezimpawu zomzimba zento:
Ukugqwala nokumelana namakhemikhali: Ukufakwa epulasitikini kungaba yindlela ephumelelayo yokuvikela i-substrate ngokumelene namandla okugqwala futhi kuyenze imelane nomonakalo ovela kumakhemikhali asetshenziswa enqubweni yokukhiqiza.
I-conductivity eyengeziwe: I-Electroplating ingaphinda inikeze indawo yepulasitiki engeyona e-conductive amandla okuqhuba ugesi, indawo eyigugu kubakhiqizi bezingxenye ze-elekthronikhi nezingxenye ezisetshenziswa ezimotweni, ezindizeni kanye nenqwaba yeminye imikhiqizo.Isembozo sensimbi singaphinda sibonise ukukhanya okungaba kulimaze kude nendawo engaphansi yepulasitiki futhi sisebenze njengesivikelo kumagesi ayingozi nokugqwala.Ukwengeza, i-metalization ingasiza ekulawuleni ukuchithwa kwamandla.
Amandla esakhiwo anyusiwe:I-Electroplating ingathuthukisa amandla esakhiwo sengxenye ukuze iqine kakhulu.Lawa mandla angeziwe angenye yezinzuzo eziphezulu ze-electroplating kupulasitiki.Uma amandla kuwumgomo wakho, i-nickel plating ingaba yisinqumo esihle njengoba i-nickel ingamelana nokugqwala futhi ithuthukise impilo yemikhiqizo.
Ukumelana nokuxhumana okuzinzile nokuphansi:Ngaphezu kokumelana nokugqwala, i-plating nayo inganciphisa ukumelana nokuxhumana, ukuze ukwazi ukwandisa ukumelana kwengxenye ukuguga, amakhemikhali nokugqwala.
Ukuvikelwa kwe-RFI ne-EMI: Imishini ye-elekthronikhi ikhipha ukuphazamiseka kwe-electromagnetic (EMI) kanye ne-radio frequency interference (RFI), okunomthelela ekuphazamisekeni kwesignali kanye nokungasebenzi kahle kwemishini.I-Pating ingeza isendlalelo sokuvikela ukuvimba lawa magagasi e-EMI ne-RFI ayingozi.
Ukunamathisela phezu kwepulasitiki kuyindlela enhle yokwengeza ukuqina ezindaweni ezihlukahlukene.Inikeza ukuvikeleka kokugqoka kwansuku zonke ekuthinteni, kanye nokuzivikela okuqinile ngokumelene namakhemikhali nokuphazamiseka.Phakathi naleso sikhathi, ubuqotho besakhiwo buyinzuzo enkulu ezinhlelweni eziningi zokusebenza, futhi ukwengeza ukuqhutshwa kwepulasitiki kuyindlela enhle yokwandisa ukuguquguquka kokuklama kwengxenye ngenkathi kugcinwa isimo esingabizi kakhulu sokwakhiwa kwepulasitiki.
Kunezinhlobonhlobo zezimo ngesikhathi sokubunjwa, ukuphatha, kanyeukucwengawezingxenye zepulasitiki ezingase ziholele ekungapheleni komkhiqizo oqediwe.Ukuqonda izimbangela zokunye ukungapheleli okuvamile kungasiza ekuhlonzeni izimbangela zalokhu kungapheleli kanye nokusebenzisa ngokuphumelelayo izenzo zokulungisa kulo lonke uchungechunge lokuhlinzeka.
Sdlala
I-Splay iyiqoqo lamakhefu, ama-mars, noma amamaki, abonakala engxenyeni ecwecwe.Nakuba ibonakala kuphela uma isipuletiwe, ibangelwa izinkinga zami zokubumba;Umswakama oboshelwe epulasitiki ungafika phezulu ngesikhathi senqubo yokucwenga, okubangela ukuqubuka.
I-Flash
I-Flash iyi-protrusion yepulasitiki engxenyeni ethile.I-Flash engxenyeni ebunjiwe ivamise ukungabonakali kuze kube yilapho ingxenye isigqitshiwe, ngenxa yokuthi ukucwenga kwakha phezu kwe-protrusion.Lesi sakhiwo sepuleti singenza unqenqema lwengxenye lube lula, futhi lungaphazamisa ukulingana nokubukeka.Lokhu kungapheleli kubangelwa ngesikhathi sokubunjwa ipulasitiki eyeqile noma ingxenye engaphuli isikhunta ngokuhlanzekile.
Amabhamuza
Amabhamuza, njengesimo sesikhumba, angamaphakethe omoya ngaphansi kwesikhumba—kulo mongo, phakathi kwepulasitiki nediphozi yensimbi.Njenge-splay, ama-blister angabangelwa umswakama obanjwe ngaphakathi kwengxenye ebunjiwe;Nokho, amabhamuza kungase futhi kubangelwe ngesikhathi plating inqubo, phakathi izingqimba idiphozi metal.Ukuze uthole imbangela ye-blister, nquma futhi ukhiphe i-blister emuva.Uma ivela epulasitiki, futhi i-underside ye-blister inepulasitiki ehlukanisiwe nengxenye, i-blister ibangelwa umswakama obanjwe ekubunjweni.
Ukuklwebheka Namazinyo
Ukuklwebheka namadents kungabangelwa ngesikhathi sokubunjwa noma ukuphatha (ingxenye eluhlaza noma epuletiwe).Ngenkathi i-plater ngokuvamile izokwenza ucwaningo olungenayo ezintweni ezibunjiwe zokucwenga, ukuklwebheka noma ama-dent kupulasitiki kungase kungabonakali ngokushesha, noma izingxenye eziluhlaza zingaklwejwa ngesikhathi sokuphatha.Ukuklwebheka kanye namadents kungenzeka futhi ngesikhathi sokuphatha i-post-plate;kungase kuchazwe ngokujula kokuklwebha noma ukubola kanye nediphozithi yokucwenga endaweni ukuthi ukungapheleli kungaphezulu noma kusisekelo.
Zoma Phansi
Ukomisa phansi kungcolile futhi kwenzeka ngesikhathi senqubo yokucwenga lapho ingxenye yome kakhulu phakathi kwamadiphozi ensimbi.Lokhu kungagwenywa ngokulawula ngokucophelela inqubo yokusebenza kwe-plating.
I-Wap
I-Warp iwukuhlanekezela kobukhulu bengxenye futhi kungenzeka ezigabeni ezimbalwa zenqubo yokukhiqiza.Amaphutha okubumba angabangela i-warp, futhi i-warp ingase ibangwe ukuchayeka emazingeni okushisa adlulele, ukuhlehla ingxenye ngokungalungile, noma ukuphatha kabi ingxenye.
Yeqa ipuleti
I-Skip plate ukungabikho kokucwenga endaweni—izinto eziyisisekelo zivezwa.Kungabangelwa ukungcola ebusweni bengxenye, okuvimbela ukufakwa kwe-plating ebusweni bengxenye.Ukuqinisekisa ukuthi izingxenye eziluhlaza ziphathwa ngendlela efanele futhi zigcinwa zingenazo izinto ezingcolisa phezulu kunganciphisa ukwenzeka kwe-skip plate.
I-Acrylonitrile-Butadiene-Styrene (ABS)
I-Acrylonitrile butadiene styrene (ABS) iyi-polymer ye-thermoplastic ethathwa kabanzi njengento yokuqala yepulasitiki esetshenziselwa i-electroplating.Lolu hlelo lwenzelwe imboni yezimoto ngeminyaka yawo-1960 futhi lusaqhutshwa nanamuhla.
Yebo - ungathola izingxenye zakho zepulasitiki ziphathwe ngemibala efana ne-chrome (yensimbi).Ukuqedwa kombala kwethu kufaka i-electroplating, ngakho-ke kuhlala isikhathi eside futhi kuqinile kunokuqeda isifutho sodwa.Ngakho-ke uma ungathanda ukuthi ideshibhodi yakho yepulasitiki iqedwe ngombala kodwa ibe nokujula nokucwebezela kwesiphetho se-chrome - ungakwenza!
| Inqubo | Incazelo |
| I-Plastic Chroming Process/es yezingxenye ezingezona ezensimbi (kanye nezingezona ze-ABS*). | Inqubo yokwenza insimbi kuqala.Bese i-'Triple Chrome' ihlanganiswe. Isibuko sokuqedwa kwe-chrome. Ithusi eliqinile, i-nickel, isakhiwo se-chrome |
| Inqubo ye-ABS* amapulasitiki | Inqubo yokulungiselela ingxenye ebalulekile, bese 'i-Triple Chrome' iplatiwe.Isibuko sokuqedwa kwe-chrome. Ithusi eliqinile, i-nickel, isakhiwo se-chrome. |
| I-Vacuum Coating (I-Vacuum Metallising) | I-coating "efana ne-chrome" (hhayi i-chrome yangempela) ngobuchwepheshe be-vacuum. Ukuqedwa okukhanyayo, okuncane, okusiliva. Ukufakwa odongeni oluncane - kungase kuthambekele ekulimaleni.Ingase yenele kwezinye izinjongo. |
| Fafaza nge-chrome | Kupendiwe (kususelwa kungxube kapende nokuqedwa kwamakhemikhali). Kungaba ukufana okuseduze kwe-chrome kodwa kuthambekele ekuhlukeni ngenxa yokuhlanganisa imibala nezindlela. Ukuqina kufana nopende wamaphekhi angu-2. |
Inqubo ye-Chrome Plastic Plating
Isinyathelo 1 - Ukuhlobisa.Sicwilisa ingxenye ethangini eliqukethe ingxube ye-sulfuric egxilile ne-chromic acid.
Isinyathelo sesi-2 - Ukungathathi hlangothi.
Isinyathelo sesi-3 - Ukuvuselela nokusheshisa.
Isinyathelo sesi-4 - I-Electro-less Plating.
Isinyathelo sesi-5 - I-Electro Plating.
Isinyathelo sesi-6 - Ukuhlolwa Kwekhwalithi.
I-chrome yangempela, ungapholisha nesihlabathi esimanzi ukuze ubuyisele ukuphela.I-chrome mbumbulu (ifilimu yepulasitiki noma i-chrome plated) ingapholishwa, kodwa ngendlela elula kakhulu.
Njengensimbi,ipulasitiki nayo ingafakwa nge-chrome plated.Ngale ndlela, kuzodingeka ukuthi uthumele izingxenye zepulasitiki ofuna ukungeza i-chrome kuzo ukuze zihlanganiswe.Iinkampani ye-platingizogcoba ingxenye yakho ngezendlalelo zenikeli nezethusi ngaphambi kokuthi bese ifaka i-chrome.
Inqubo yokubeka ama-foil ensimbi emincane kuma-substrates e-ABS ihilela izinyathelo eziningi ezifana naleziukusebenza kwe-surface, etching, catalyzing, deposition electroless, electroplating kanye nokuhlanza indawo...
