Ukudubula okubili, okubuye kubizwe ngokuthi ukudubuleka okubili, ukudubuleka kabili, ukudubuleka okuningi nokunqwabelana ngokweqile, kuyinqubo yokubumba ipulasitiki lapho ama-resin amabili epulasitiki abunjwa ndawonye emjikelezweni owodwa womshini.
Izicelo Zokubumba Zokujova Okubili
Ukubumba umjovo odubula kabili kuyinqubo efanelekile yokubumba ipulasitiki yemikhiqizo yepulasitiki eyinkimbinkimbi, enemibala eminingi, kanye neyezinto eziningi, ikakhulukazi ezimeni zokukhiqiza ezinomthamo omkhulu.Isikhungo sethu sokubumba umjovo siyakwazi ukuhlinzeka ngezinhlobo ezahlukene zomjovo, kodwa ikakhulukazi sisebenza ngokukhethekile ekuklanyeni nasekukhiqizeni izinkambu zezimoto nezasekhaya.
Kusukela ezimpahleni ezithengwayo kuye kwezezimoto, izinto ezibunjwe ngamashothi amabili zisetshenziswa cishe kuyo yonke imboni, kodwa zitholakala kakhulu ezinhlelweni ezidinga lokhu okulandelayo:
Izingxenye ezinyakazayo noma izingxenye
Ama-substrates aqinile anezintambo ezithambile
Ukudlidliza noma ukudambisa i-acoustic
Izincazelo ezingaphezulu noma ukuhlonza
Izingxenye ezinemibala eminingi noma izinto eziningi
Izinzuzo Zokubumba Okudutshulwa Okubili
Uma kuqhathaniswa nezinye izindlela zokubumba ipulasitiki, ukudubula okubili ekugcineni kuyindlela engabizi kakhulu yokukhiqiza umhlangano onezinto eziningi.Nasi isizathu:
Ukuhlanganisa Ingxenye
Ukubunjwa komjovo wamashothi amabili kunciphisa inani lezingxenye emhlanganweni oqediwe, kuqede isilinganiso esingu-$40K ekuthuthukisweni, kwezobunjiniyela, nasezindlekweni zokuqinisekisa ezihambisana nenombolo ngayinye yengxenye eyengeziwe.
Ukusebenza Okuthuthukisiwe
Ukubumba okudutshulwa kabili kuvumela izingxenye eziningi ukuthi zibunjwe ngethuluzi elilodwa, ukunciphisa inani lomsebenzi odingekayo ukuze uqhube izingxenye zakho futhi uqede isidingo sokushisela noma ukujoyina izingxenye ngemuva kwenqubo yokubumba.
Ikhwalithi Ethuthukisiwe
Ukudubula okubili kwenziwa ngaphakathi kwethuluzi elilodwa, okuvumela ukubekezelelana okuphansi kunezinye izinqubo zokubumba, izinga eliphezulu lokunemba kanye nekhono lokuphindaphinda, kanye namazinga ancishisiwe we-scrap.
I-Complex Moldings
Ukubunjwa komjovo wamashothi amabili kuvumela ukwakhiwa kwemiklamo yesikhunta eyinkimbinkimbi ehlanganisa izinto eziningi zokusebenza ezingenakufezwa ngezinye izinqubo zokubumba.
Ukubumba Kokujova Okubili Kubiza Izindleko
Inqubo yezinyathelo ezimbili idinga umjikelezo womshini owodwa kuphela, uzungezisa isikhunta sokuqala endleleni bese ubeka isikhunta sesibili eduze komkhiqizo ukuze i-thermoplastic yesibili, ehambisanayo ifakwe esikhunjini sesibili.Ngenxa yokuthi indlela isebenzisa umjikelezo owodwa esikhundleni semijikelezo yomshini ehlukene, kubiza kancane kunoma yikuphi ukukhiqizwa futhi idinga abasebenzi abambalwa ukwenza umkhiqizo oqediwe kuyilapho iletha izinto eziningi ngokugijima ngakunye.Iphinde iqinisekise isibopho esiqinile phakathi kwezinto ezibonakalayo ngaphandle kwesidingo sokuhlanganisa okwengeziwe phansi komugqa.
Ingabe ufuna izinsiza Zokujova Okubili?
Sichithe iminyaka engu-30 edlule senza ubuciko nesayensi yokubumba umjovo wamashothi amabili.Sinekhono lokuklama, ubunjiniyela, kanye namathuluzi asendlini owadingayo ukuze uqondise iphrojekthi yakho kusukela ekuqanjweni kuya ekukhiqizeni.Futhi njengenkampani ezinzile ngokwezimali, sikulungele ukwandisa umthamo kanye nokukala ukusebenza njengoba inkampani yakho kanye nezidingo zakho ezimbili zikhula.
I-FAQ Yokujova Okubili
Inqubo yokubumba umjovo wamashothi amabili inezigaba ezimbili.Isigaba sokuqala siyefana nendlela evamile yokubumba umjovo wepulasitiki.Kubandakanya ukujova isibhamu se-resin yokuqala yepulasitiki esikhunjeni ukuze kwakhiwe i-substrate yezinye izinto ezizobunjwa nxazonke.I-substrate ibe isivunyelwa ukuthi iqine futhi iphole ngaphambi kokuba idluliselwe kwelinye igumbi lokubumba.
Kubalulekile ukuqaphela ukuthi indlela yokudlulisa i-substrate ingathinta ijubane lokubunjwa komjovo we-2-shot.Ukudlulisa mathupha noma ukusetshenziswa kwezingalo zerobhothi kuvame ukuthatha isikhathi eside kunokudlulisa ngendiza ejikelezayo.Nokho, ukusebenzisa izindiza ezijikelezayo kubiza kakhulu futhi kungase kusebenze kahle emikhiqizweni enevolumu ephezulu.
Isigaba sesibili sibandakanya ukwethulwa kwempahla yesibili.Lapho isikhunta sesivulwa, ingxenye yesikhunta ebambe i-substrate izozungeza ama-degree angu-180 ukuhlangabezana nombozo wokubumba umjovo kanye nelinye igumbi lokubumba.Njengoba i-substrate isendaweni, unjiniyela ujova i-resin yesibili yepulasitiki.Le resin yakha isibopho samangqamuzana ne-substrate ukudala ukubamba okuqinile.Isendlalelo sesibili siphinde sivunyelwe ukupholisa ngaphambi kokukhipha ingxenye yokugcina.
Ukuklama isikhunta kungase kuthinte kalula ukubopha phakathi kwezinto zokubumba.Ngakho-ke, ochwepheshe bemishini kanye nonjiniyela kufanele baqinisekise ukuhambisana okulungile kwesikhunta ukuze kuqinisekiswe ukunamathela okulula nokuvikela amaphutha.
Ukubunjwa komjovo wamashothi amabili kuthuthukisa ikhwalithi yezinto eziningi ze-thermoplastic ngezindlela eziningi:
Ubuhle obuthuthukisiwe:
Izinto zibukeka kangcono futhi zikhanga kakhulu kumthengi uma zenziwe ngamapulasitiki anemibala ehlukene noma ama-polymer.Okuthengiswayo kubukeka kubiza kakhulu uma kusetshenziswa umbala ongaphezu kowodwa noma ukuthungwa
I-ergonomics ethuthukisiwe:
Ngenxa yokuthi inqubo ivumela ukusetshenziswa kwezindawo zokuthinta okuthambile, izinto eziwumphumela zingaba nezibambo eziklanywe nge-ergonomically noma ezinye izingxenye.Lokhu kubaluleke kakhulu kumathuluzi, izisetshenziswa zezokwelapha, nezinye izinto ezibanjwa ngesandla.
Amandla okuvala athuthukisiwe:
Inikeza uphawu olungcono lapho amapulasitiki abicah nezinye izinto ze-rubbery zisetshenziselwa ama-gaskets nezinye izingxenye ezidinga uphawu oluqinile.
Inhlanganisela yama-polymer aqinile futhi athambile:
Ikuvumela ukuthi uhlanganise ama-polymer aqinile futhi athambile ukuze uthole ukunethezeka okuvelele kanye nokusetshenziswa kwemikhiqizo emincane kakhulu.
Ukungahlehlisi kahle okwehlisiwe:
Inganciphisa kakhulu inani lokungaqondani kahle uma iqhathaniswa nokubumba ngokweqile noma izinqubo zokufaka ezingokwesiko.
Imiklamo yesikhunta esiyinkimbinkimbi:
Ivumela abakhiqizi ukuthi bakhe imiklamo yesikhunta eyinkimbinkimbi kakhulu besebenzisa izinto eziningi ezingakwazi ukuboshwa kusetshenziswa ezinye izinqubo.
Isibopho esiqine ngokwedlulele:
Isibopho esidaliwe siqine ngendlela emangalisayo, sidala umkhiqizo ohlala isikhathi eside, othembeke kakhulu, futhi onokuphila isikhathi eside.
Okulandelayo yizithiyo zendlela yokudubula kabili:
Izindleko Zokusebenza Eziphezulu
Ukubumba umjovo wamashothi amabili kuhlanganisa ukuklama okujulile nokucophelelayo, ukuhlola, kanye nokusetshenziswa kwesikhunta.Ukuklama kokuqala kanye ne-prototyping kungenziwa ngokusebenzisa imishini ye-CNC noma ukuphrinta kwe-3D.Khona-ke ukuthuthukiswa kwamathuluzi esikhunta kulandela, okusiza ukudala ama-replicas wengxenye ehlosiwe.Ukuhlolwa okubanzi kokusebenza nezimakethe kwenziwa ukuze kuqinisekiswe ukusebenza kahle kwenqubo ngaphambi kokuqala kokukhiqizwa kokugcina.Ngakho-ke, izindleko zokuqala ezihilelekile kule nqubo yokubumba umjovo ngokuvamile ziphakeme.
Ingahle Ingabizi Ngokusebenza Okuncane Kokukhiqiza
I-tooling ehilelekile kule nqubo iyinkimbinkimbi.Kunesidingo futhi sokususa izinto zangaphambilini emshinini ngaphambi kokuqala kokukhiqiza okulandelayo.Ngenxa yalokho, isikhathi sokusetha singase sibe side kakhulu.Ngakho-ke, ukusebenzisa indlela yokudubula kabili ekugijimeni okuncane kungase kubize kakhulu.
Imikhawulo Yokuklama Ingxenye
Inqubo yokudubula kabili ilandela imithetho yendabuko yokubumba umjovo.Ngakho-ke, isikhunta se-aluminium noma sensimbi sisasetshenziswa kule nqubo, okwenza ukuphindaphinda komklamo kube nzima kakhulu.Ukunciphisa usayizi wesikhala samathuluzi kungase kube nzima futhi ngezinye izikhathi kuphumele ekulahleni yonke inqwaba yomkhiqizo.Ngenxa yalokho, ungase uthole ukweqiwa kwezindleko.