I-two-shot, ekwabizwa ngokuba yi-dual-shot, i-double-shot, i-multi-shot kunye ne-overmolding, yinkqubo yokubumba iplastiki apho ii-resin ezimbini zeplastiki ezihlukeneyo zibunjwa kunye kumjikelo omnye womatshini.
Izicelo zokubunjwa kwesitofu esinezitofu ezimbini
Ukubumba inaliti yokudutyulwa kabini yeyona nkqubo ifanelekileyo yokubumba iplastiki yemveliso entsonkothileyo, enemibala emininzi, kunye nezinto ezininzi zeplastiki, ngakumbi kwiimeko zemveliso ezinomthamo ophezulu.Iziko lethu lokubumba inaliti liyakwazi ukubonelela ngeentlobo ezahlukeneyo zenaliti, kodwa ikakhulu ligxile kuyilo kunye nokuveliswa kweendawo zeemoto kunye nezixhobo zasekhaya.
Ukusuka kwimpahla yabathengi ukuya kwimoto, izinto ezibunjiweyo ezidutyulwe zimbini zisetyenziswa phantse kuwo onke amashishini, kodwa aqhele ukufunyanwa kwizicelo ezifuna oku kulandelayo:
Amacandelo ashukumayo okanye amacandelo
Ii-substrates eziqinileyo ezineentambo ezithambileyo
Ukungcangcazela okanye ukudambisa iacoustic
Iinkcazelo zomphezulu okanye ukuchongwa
Imibala emininzi okanye izinto ezininzi
Izibonelelo zokuBumba ii-Two-Shot
Xa kuthelekiswa nezinye iindlela zokubumba iplastiki, ukudutyulwa kabini kuyindlela eyongayo yokuvelisa indibano enamacandelo amaninzi.Nasi isizathu:
Ukudityaniswa kwenxalenye
Ukubunjwa kwenaliti ye-shot-shot-shot kunciphisa inani lamacandelo kwindibano egqityiweyo, ukuphelisa umyinge we-$ 40K ekuphuhliseni, ubunjineli, kunye neendleko zokuqinisekisa ezinxulumene nenani ngalinye elongezelelweyo.
Ukusebenza kakuhle
Ukubunjwa kwe-shot-shot kuvumela amacandelo amaninzi ukuba abunjwe ngesixhobo esinye, ukunciphisa inani labasebenzi abafunekayo ukuqhuba iinxalenye zakho kunye nokuphelisa imfuno yokudibanisa okanye ukujoyina amacandelo emva kwenkqubo yokubumba.
Umgangatho ophuculweyo
I-shot-shot iqhutyelwa ngaphakathi kwesixhobo esisodwa, esivumela ukunyamezela okuphantsi kunezinye iinkqubo zokubumba, izinga eliphezulu lokuchaneka kunye nokukwazi ukuphindaphinda, kunye nokunciphisa amazinga e-scrap.
Ukubunjwa okuyinkimbinkimbi
Ukubumba inaliti yokudutyulwa kabini kuvumela ukuyilwa koyilo lokubumba oluntsonkothileyo olubandakanya izinto ezininzi zokusebenza ezingenakufezekiswa ngezinye iinkqubo zokubumba.
Ukubunjwa kwesitofu se-Two-Shot kuyindleko-esebenzayo
Inkqubo yamanyathelo amabini idinga umjikelezo omnye womatshini, ukujikeleza i-mold yokuqala ngaphandle kwendlela kunye nokubeka i-mold yesibini ejikeleze imveliso ukwenzela ukuba okwesibini, i-thermoplastic ehambelanayo ifakwe kwi-mold yesibini.Kuba ubuchule busebenzisa umjikelo omnye kuphela endaweni yemijikelo yomatshini eyahlukileyo, ixabisa kancinci kuyo nayiphi na imveliso eqhutywayo kwaye ifuna abasebenzi abambalwa ukuba benze imveliso egqityiweyo ngelixa behambisa izinto ezininzi ngokubaleka.Ikwaqinisekisa umanyano olomeleleyo phakathi kwezinto ngaphandle kwemfuneko yokuhlanganisana ngakumbi phantsi komgca.
Ngaba ujonge iinkonzo zokuTofa ii-Two-Shot?
Sichithe iminyaka engama-30 edlulileyo sigqwesa ubugcisa kunye nenzululwazi yokubumba inaliti yeetoti ezimbini.Sinoyilo, ubunjineli, kunye nezixhobo zangaphakathi ezifunekayo ukuze ulungelelanise iprojekthi yakho ukusuka ekukhawulweni ukuya kwimveliso.Kwaye njengenkampani ezinzileyo kwezemali, sikulungele ukwandisa umthamo kunye nokulinganisa imisebenzi njengoko inkampani yakho kunye neemfuno zakho ezimbini zikhula.
FAQ Ngesitofu sokudutyulwa kabini
Inkqubo yokubumba inaliti yokudubula kabini iquka izigaba ezibini.Inqanaba lokuqala liyafana nendlela eqhelekileyo yokubumba inaliti yeplastiki.Kubandakanya ukutofa isitofu sentlaka yeplastiki yokuqala kubumba ukwenza i-substrate ukuze enye imathiriyeli (s) ibunjwe ngeenxa zonke.I-substrate ke ivunyelwe ukuba iqine kwaye ipholile ngaphambi kokuba idluliselwe kwelinye igumbi lokubumba.
Kubalulekile ukuba uqaphele ukuba indlela yokudlulisa i-substrate inokuchaphazela isantya se-2-shot injection molding.Ugqithiso lwezandla okanye ukusetyenziswa kweengalo zerobhothi kaninzi kuthatha ixesha elide kunokudluliselwa ngenqwelomoya ejikelezayo.Nangona kunjalo, ukusebenzisa iinqwelomoya ezijikelezayo kubiza kakhulu kwaye kunokusebenza ngakumbi kwiimveliso ezinomthamo ophezulu.
Inqanaba lesibini libandakanya ukuqaliswa kwemathiriyeli yesibini.Nje ukuba i-mold ivuleke, indawo yokubumba ebambe i-substrate iya kujikeleza i-180 degrees ukuhlangabezana nombhobho wokubumba inaliti kunye nelinye igumbi lokubumba.Nge-substrate endaweni, injineli ifake i-resin yesibini yeplastiki.Le resin yenza i-molecular bond kunye ne-substrate ukudala ukubamba ngokuqinileyo.Uluhlu lwesibini luvumelekile ukuba luphole ngaphambi kokukhupha icandelo lokugqibela.
Uyilo lokubumba lunokuchaphazela ukukhululeka kokudibanisa phakathi kwezinto zokubumba.Ke ngoko, oomatshini kunye neenjineli kufuneka baqinisekise ulungelelwaniso oluchanekileyo lokubumba ukuqinisekisa ukunamathela ngokulula kunye nokuthintela iziphene.
Isitofu esinezitofu ezimbini siphucula umgangatho wezinto ezininzi ze-thermoplastic ngeendlela ezininzi:
Ukuphuculwa kobuhle:
Izinto zibukeka ngcono kwaye zithandeka ngakumbi kumthengi xa zenziwe ngeeplastiki ezinemibala eyahlukeneyo okanye iipolymers.Intengiso ibonakala ibiza kakhulu ukuba isebenzisa umbala ongaphezulu okanye omnye
I-ergonomics ephuculweyo:
Ngenxa yokuba inkqubo ivumela ukusetyenziswa kweendawo ezithambileyo, izinto ezibangelwayo zinokuba nezibambo ezenziwe nge-ergonomically okanye ezinye iindawo.Oku kubaluleke kakhulu kwizixhobo, izixhobo zonyango, kunye nezinye izinto eziphathwa ngesandla.
Izakhono zokutywina ezongeziweyo:
Ibonelela ngesitywina esingcono xa iiplastiki ze-silicone kunye nezinye izinto zerubha zisetyenziselwa i-gaskets kunye nezinye iindawo ezifuna isitywina esinamandla.
Ukudityaniswa kweepolima eziqinileyo nezithambileyo:
Ikuvumela ukuba udibanise zombini iipolymers ezinzima kunye nezithambileyo zokuthuthuzela okugqwesileyo kunye nokusetyenziswa kweyona mveliso incinci.
Ulungelelwaniso oluncitshisiweyo:
Inokunciphisa kakhulu inani lokungalungi kakuhle xa kuthelekiswa nokubunjwa ngokugqithisileyo okanye iinkqubo zokufaka zendabuko.
Uyilo lokungunda oluntsonkothileyo:
Yenza ukuba abavelisi benze uyilo lokubumba oluntsonkothileyo besebenzisa izixhobo ezininzi ezingakwaziyo ukubotshwa ngokufanelekileyo kusetyenziswa ezinye iinkqubo.
Ibhondi eyomeleleyo kakhulu:
Isibophelelo esidalwe sinamandla kakhulu, sidala imveliso ehlala ixesha elide, ethembekileyo, kunye nobomi obude.
Oku kulandelayo kukungaphumeleli kobuchule bokudubula kabini:
Iindleko eziphezulu zezixhobo
Isitofu esinezitofu ezimbini sibandakanya ukuyila ngobunzulu kunye nononophelo, uvavanyo, kunye nesixhobo sokubumba.Uyilo lokuqala kunye nokuchwetheza kunokwenziwa ngomatshini we-CNC okanye ngoshicilelo lwe-3D.Emva koko ukuphuhliswa kwezixhobo zokubumba kulandela, kunceda ukudala iikopi zenxalenye ejoliswe kuyo.Uvavanyo olubanzi olusebenzayo kunye nentengiso lwenziwa ukuze kuqinisekiswe ukusebenza kakuhle kwenkqubo ngaphambi kokuba imveliso yokugqibela iqale.Ke ngoko, iindleko zokuqala ezibandakanyekayo kule nkqubo yokubumba inaliti zihlala ziphezulu.
Isenokungabi Neendleko-Ngempumelelo kwiMveliso emiNcinci
Izixhobo ezibandakanyekayo kobu buchule zintsonkothile.Kwakhona kukho imfuneko yokususa izinto zangaphambili kumatshini ngaphambi kokuba kuqhutywe imveliso elandelayo.Ngenxa yoko, ixesha lokuseta linokuba lide kakhulu.Ke ngoko, ukusebenzisa ubuchule bokudubuleka kabini kubabaleki abancinci kunokubiza kakhulu.
Inxalenye yoYilo lweMida
Inkqubo yokudubula kabini ilandela imithetho yokubumba yesitofu.Ke ngoko, ii-aluminiyam okanye iinaliti zokubumba zentsimbi zisasetyenziswa kule nkqubo, nto leyo eyenza uhlengahlengiso loyilo lube nzima kakhulu.Ukunciphisa ubungakanani bombhobho wesixhobo kunokuba nzima kwaye ngamanye amaxesha kubangele ukukrazula yonke ibhetshi yemveliso.Ngenxa yoko, unokuba ufumana iindleko ezigqithisiweyo.