Injection Molding Capabilitie
Yedu jekiseni molding centre ine38 setiyeimwe-pfuti, mbiri-pfuti, uye matatu-pfuti Sumitono, Demag uye HaiTian emagetsi jekiseni michina ye50T kusvika 750T, imwe neimwe yakashongedzerwa neJapan Yunshin robhoti ruoko uye Kawata mold tembiricha controller, yakazvimiririra kutarisa yega yega yepakati uye mhango mold kuti ive nechokwadi chechikamu chaicho uye kugadzikana kwekugadzira.Iyo yekuumba shopu ine zvakare yakaparadzana yekuumba uye yevashandi nzvimbo ine yepakati resin feeding system, iyo isingangopi inongopa nharaunda yekushanda inofadza, asi zvakare inovimbisa kushanda zvakanaka uye kunaka kwekugadzira.
Kupfuura izvi, CheeYuen Plastic Parts(Huizhou) Co., Ltd, yakabatana neCheeYuen Industrial, ine imwe.300 majekiseni ekuumba michina ye30T kusvika 1600T.Aya mabhureki anosanganisira DEMAG, FANUC, MITSUBISHI neHAITIAN, ese akagadzirira kusangana nevatengi vakasiyana zvinodiwa.Tinoshandisa akawanda marudzi epurasitiki akadai sePP, PE, ABS, PC-ABS, PA, PPS, POM, PMMA, nezvimwe.
CheeYuenmutungamiriri wepasirese mumasevhisi epurasitiki ekugadzira jekiseni, uye isu tinopa yakakwana yekugadzira mhinduro, kutanga kubva kune yakaomeswa yekuongorora, kugadzira maturusi, kugadzirwa kwechikamu, kupedzisa, uye kuongorora.Isu tinogara tichiita zvatinogona kuti tisangane nevatengi vedu zvinodiwa uye kugutsikana kwevatengi.
Jekiseni Moulding's Machine Fleet
Iyo jekiseni mold centre ine anodarika mazana matatu seti eimwe-pfuti uye maviri-pfuti majekiseni ekuumba michina kubva.30T kusvika 1600T, kusanganisira mhando dzakadai DEMAG, FANUC, TOSHIBA, uye MITSUBISHI.Muchina wega wega wekuumba wakashongedzerwa nemidziyo yekubatsira yekuumba.
Nzvimbo yemidziyo, ine Moldflow yekuongorora uye Mold Management System (MMS) software, imwe yeJapan Makino machining centre, imwe Swiss Charmilles EDM, imwe inononoka waya muchina, nemimwe michina yekugadzira, mamwe ane machining anosvika kusvika.0.01mm, yave inyanzvi yekugadzira mold yekugadzira ine CAE/CAD/CAM kubatanidzwa.
750t Jekiseni Machine
Jekiseni Workshop
Molding Majekiseni Machines
Centralized Feeding System
Japanese Yushin Robot Arm
Yakaumbwa Bezel De-Gating
Auto Door Bata De-Gating
Kofi Machine Kavha De-Gating
Jekiseni kuumba 30-1600 matani
Injection compression molding
Kugadzira compression
Back injection molding pane textiles
2K jekiseni rekugadzira 100-1000 matani
Clean-room injection
Gungano remukamuri rakachena
| MUCHINA (MATANI) | MODEL | QTY (SETS) | MUNHU | |
| 1 | 1600 | 1600MM3W340* | 1 | MITSUBISHI |
| 2 | 1200 | HTL1200 | 7 | HAITAI |
| 3 | 1000 | HTL1000 | 9 | HAITAI |
| 4 | 730 | HTL730 | 8 | HAITAI |
| 5 | 650 | 650MGIII | 5 | MITSUBISHI |
| 6 | 550 | JSW-N550BII | 9 | JSW |
| 7 | 450 | 450MSIII | 9 | MITSUBISHI |
| 8 | 400 | JSW-N400BII | 7 | JSW |
| 9 | 350 | 350MSIII | 6 | MITSUBISHI |
| 10 | 300 | JSW-N300BII | 11 | JSW |
| 11 | 280 | IS280 | 5 | TOSHIBA |
| 12 | 240 | 240MSIII | 2 | MITSUBISHI |
| 13 | 200 | IS-200B | 9 | TOSHIBA |
| 14 | 180 | JEKS-180 | 2 | JSW |
| 15 | 175 | KS-175B | 2 | KAWAGUCHI |
| 16 | 160 | 160MSIII | 5 | MITSUBISHI |
| 17 | 150 | JSW-J150S | 3 | JSW |
| 18 | 140 | JSW-N140BII | 3 | JSW |
| 19 | 110 | KS-110B | 4 | KAWAGUCHI |
| 20 | 100 | S2000i 100A | 5 | FANUC |
| 21 | 80 | KM80 | 1 | KAWAGUCHI |
| 22 | 50 | KS-70 | 4 | KAWAGUCHI |
| 23 | 30 | S2000i 50A | 5 | FANUC |
Jekiseni kuumba
Yakamisikidzwa yakajairwa maitiro ekugadzira zvikamu zvepurasitiki.
Iyo CheeYuen ine jekiseni rekuumba michina ine clamping masimba e30-1600 matani.
Injection Compression Molding
Ihwo huzivi hwejekiseni-kumanikidza moldings - jekiseni re thermoplastic polymer rinonyunguduka kuita rakavhurika zvishoma nekutsikirira panguva imwe chete kana kunotevera nekuwedzera clamping sitiroko.
Isu tinoshandisa tekinoroji umo iyo yekuwedzera sitiroko inoitwa kuburikidza neyakasanganiswa hydraulic booster mukati mefodya.
Compression molding uchishandisa ICM
Pano, isu tinoshandisa jekiseni rekugadzira muchina kugadzira iyo compression.
Kutanga, zvinhu zvinobayiwa kana mudziyo wakavhurika.Kana 80% yechishandiso ichizadzwa, chishandiso chinovharwa uye nhanho yekupedzisira ndeyekumanikidza.
Iyi nzira inowanzoshandiswa kune dzakatetepa madziro makobvu uye marefu ekuyerera nzira.
(Inogadzira kushomeka kwemukati kushushikana uye kuderedzwa warpage.)
Back jekiseni molding pamicheka
Multilayer polyester jira rakaiswa muchishandiso.
Jekiseni remusana nePC/ABS.
2K jekiseni kuumba
Pane nzira dzakasiyana dzekubaya zvinhu zviviri zvinoenderana nemakemikari.
Kutenderera chishandiso (chaiyo 2K mhinduro yakakwana mamiriro).
Kutenderera ne index plate (chaiyo 2K mhinduro yakakwana mamiriro).
Fambisa nerobhoti kuisa kechipiri (semi-yechokwadi 2K mhinduro).
Pre-yakagadzirwa chikamu zvikamu zvinoiswa mu 2nd mold uye yakawandisa-jekiseni neyechipiri zvinhu (yenhema 2K).
Insets
Inowanzo shandiswa kana yakakwira torque ichidikanwa pashinda / screw.
Izvo zvinoiswa zvinogona kunge zvakanyanyisa kuumbwa kana kuiswa mushure mejekiseni.
Sei Tisarudze?
Mutungamiriri Wepasi Pose muPlastiki Chrome Plating Makambani
Neanopfuura makore makumi matatu nematatu echiitiko muindasitiri yepurasitiki chrome plating
Tine chirongwa chakakwana chekugadzira
Isu tinogadzira uye tinopa OEM uye REM vatengi
Hunhu hwechigadzirwa hunoenderana nezviyero zvepasi rose
Jekiseni paPlastiki Zvikamu
Abs Yakaumbwa Kurled Ring
Molded Coffee Machine Cover
Grey Yakaumbwa Dashboard Mhete
Kofi Machine Cap
Key Fob Yakaumbwa
Mabhatani Akaumbwa ane Tricolor
Yakaumbwa Knurled Ring
Vanhu Vanobvunzawo:
Jekiseni molding inzira yakaoma yekugadzira.Uchishandisa yakasarudzika hydraulic kana muchina wemagetsi, maitiro anonyunguduka, anobaya uye anoisa plastiki muchimiro chesimbi mold inoiswa mumushini.
Plastic jekiseni molding ndiyo inonyanya kushandiswa zvikamu zvekugadzira maitiro nekuda kwezvikonzero zvakasiyana, zvinosanganisira:
Kuchinjika:vagadziri vanogona kusarudza iyo mold dhizaini uye mhando ye thermoplastic iyo inoshandiswa kune chimwe nechimwe chikamu.Izvi zvinoreva kuti majekiseni ekuumba maitiro anogona kuburitsa akasiyana ezvikamu, kusanganisira zvikamu zvakaoma uye zvakanyanya kutsanangurwa.
Kubudirira:kana maitirwo acho amiswa uye akaedzwa, majekiseni ekuumba majekiseni anogona kugadzira zviuru zvezvinhu paawa.
Kuenderana:kana maparamendi ekuita akadzorwa zvakasimba, iyo jekiseni molding process inogona kuburitsa zviuru zvezvikamu nekukurumidza pamhando inowirirana.
Mutengo-kubudirira:kana mold (ndiyo inonyanya kudhura chinhu) yavakwa, mutengo wekugadzirwa pachikamu chimwe nechimwe wakaderera, kunyanya kana wakagadzirwa nenhamba dzakakwirira.
Hunhu:vangave vagadziri vachitsvaga yakasimba, inotemesa kana yakanyanya kutsanangurwa zvikamu, iyo jekiseni molding process inokwanisa kuvaburitsa pamhando yepamusoro kakawanda.
Uku kudhura-kushanda, kushanda nesimba uye chikamu chemhando ndizvo zvimwe zvezvikonzero nei maindasitiri mazhinji achisarudza kushandisa jekiseni akaumbwa zvikamu zvezvigadzirwa zvavo.
Inodhura-inoshanda nzira yekugadzira nhamba huru dzezvikamu
Jekiseni molding inzira inodhura yekugadzira zvikamu zvakawanda, izvo zvinoita kuti ive yakakodzera kune maindasitiri anoda kugadzira zvinhu zvakawanda munguva pfupi.
Chaizvo
Majekiseni mold anogadzirwa neakasimba kushivirira uye anogona kugadzira zvikamu zvine musiyano mudiki pakati pawo.Izvi zvinoreva kuti iwe unogona kuve nechokwadi chekuti chikamu chimwe nechimwe chinenge chakafanana neicho chinotevera, izvo zvakakosha kana iwe uchitsvaga kuenderana mune zvigadzirwa zvako kana kana iwe uchida chigadzirwa chako kuti chikwane pamwe chete nechimwe chidimbu kubva kune mumwe mugadziri mutsara.
Nhanho yekutanga yekuumbwa kwejekiseni ndeyekugadzira mold pachayo.Zviumbwa zvizhinji zvinogadzirwa nesimbi, kazhinji aruminiyamu kana simbi, uye zvinogadzirwa nemachina kuti zvienderane nemamiriro echigadzirwa chaanofanira kugadzira.
Kana mold ichinge yagadzirwa nemugadziri, zvinhu zvechikamu chacho zvinodyiswa mudhiramu rinopisa uye zvakasanganiswa uchishandisa helical shaped screw.Mabhandi ekudziya anonyungudutsa zvinhu zviri mudhiramu uye simbi yakanyungudutswa kana zvinhu zvepurasitiki zvakanyungudutswa zvinobva zvaiswa mugomba umo munotonhorerwa nekuoma, zvichifambirana nechimiro cheforoma.Nguva yekutonhora inogona kuderedzwa kuburikidza nekushandiswa kwemitsara yekutonhora inotenderera mvura kana mafuta kubva kune kunze kwekushisa kwekushisa.Zvishandiso zveMould zvakaiswa pamaplate molds (kana kuti 'platens'), anovhurwa kana zvinhu zvanyatsosimba kuitira kuti ejector pini ibvise chikamu kubva muforoma.
Zvishandiso zvakaparadzana zvinogona kusanganiswa muchikamu chimwe mumhando yejekiseni yekuumba inonzi two-shot mold.Iyi tekinoroji inogona kushandiswa kuwedzera kubata kwakapfava kune zvigadzirwa zvepurasitiki, kuwedzera mavara kune chikamu kana kugadzira zvinhu zvine maitiro akasiyana ekuita.
Moulds inogona kugadzirwa neyega kana akawanda cavities.Multiple cavity molds inogona kuve nezvikamu zvakafanana mugomba rega rega kana inogona kuve yakasarudzika kugadzira zvikamu zveakasiyana geometries.Aluminium molds haina kunyatsokodzera kukwirisa vhoriyamu kugadzirwa kana zvikamu zvine nhete diki kushivirira sezvo iine yakaderera mekiniki zvimiro uye inogona kujaira kupfeka, deformation uye kukuvara nekuda kwejekiseni uye clamping masimba.Nepo zviumbwa zvesimbi zvinogara zvakanyanya uye zvinodhura zvakanyanya kupfuura zviumbwa zvealuminium.
Iyo jekiseni yekuumba maitiro inoda kungwarira dhizaini, kusanganisira chimiro uye maficha echikamu, zvinhu zvechikamu uye mold uye zvimiro zvemuchina wekuumba.Nekuda kweizvozvo, pane zvakasiyana siyana zvinofanirwa kutariswa kana jekiseni richiumbwa.
Pane zvakati wandei zvekufunga nezvazvo usati waita jekiseni molding:
1. Mari
Mutengo wekupinda wekugadzira jekiseni rekugadzira unogona kukwira - kupihwa mutengo wemuchina uye mold pachawo.
2. Kugadzirwa Kwehuwandu
Izvo zvakakosha kuti uone kuti zvingani zvikamu zvaunoda kugadzira kuitira kuti usarudze kuti jekiseni kuumba ndiyo nzira yekugadzira inodhura zvakanyanya.
3. Dhizaini Zvinhu
Kudzikisa huwandu hwezvikamu uye kurerutsa iyo geometry yezvinhu zvako kuchaita kuti jekiseni rekuumba rive nyore.Mukuwedzera, kugadzirwa kwechigadzirwa chekuumbwa kwakakosha kudzivirira kukanganisa panguva yekugadzira.
4. Kufunga nezvekugadzira
Kuderedza nguva yekutenderera kuchabatsira kugadzira sekushandisa michina ine inopisa mumhanyi molds uye yakanyatso fungwa-out tooling.Shanduko diki dzakadai uye kushandiswa kweanopisa mumhanyi masisitimu anogona kuenzana kuchengetedza kugadzirwa kwezvikamu zvako.Pachave zvakare nekuchengetwa kwemutengo kubva mukudzikisa zvinodiwa pagungano, kunyanya kana iwe uri kugadzira zviuru nemamiriyoni ezvikamu.
Jekiseni kuumba inogona kuve inodhura maitiro, asi kune nzira dzinoverengeka dzaunogona kuderedza mari yekuumbwa, kusanganisira:
Bvisa undercuts
Bvisa zvinhu zvisina basa
Shandisa core cavity approach
Deredza zvizoro zvinopera
Gadzira zvikamu zvinozviitisa
Shandura uye shandisazve zviumbwa zviripo
Monitor DFM ongororo
Shandisa mhanza yakawanda kana rudzi rwemhuri ye mold
Tarisa chikamu chako saizi
Nepamusoro pe85,000 yekutengesa epurasitiki zvinhu sarudzo iripo uye makumi mana neshanu mhuri dzepolymer, kune hupfumi hwemapurasitiki akasiyana anogona kushandiswa kuumba jekiseni.Pakati peizvi, mapolymers anogona kuiswa zvakanyanya mumapoka maviri;thermosets uye thermoplastics.
Mhando dzakawanda dzepurasitiki dzinoshandiswa ndeye high-density polyethylene (HDPE) uye yakaderera-density polyethylene (LDPE).Polyethylene inopa akati wandei mabhenefiti anosanganisira yakakwira ductility mazinga, yakanaka tensile simba, yakasimba kukanganisa kupikisa, kuramba kunyura, uye kudzokorodza.
Mamwe anowanzo shandiswa jekiseni akaumbwa mapurasitiki anosanganisira:
1. Acrylonitrile Butadiene Styrene (ABS)
Iri purasitiki rakaomarara, risingapindiki rinoshandiswa zvakanyanya mumaindasitiri.Nekupikisa kwakanaka kumaasidhi nemabhesi, ABS inopawo yakaderera shrinkage mazinga uye yakakwirira dimensional kugadzikana.
2. Polycarbonate (PC)
Iri rakasimba, rinopokana nepurasitiki ine yakaderera shrinkage uye yakanaka dimensional kugadzikana.Plastiki yakajeka inowanikwa mune akasiyana optically akajeka mamakisi, PC inogona kupa yakakwira cosmetic kupera uye yakanaka kupisa kupisa.
3. Aliphatic Polyamides (PPA)
Kune marudzi akawanda akasiyana ePPA (kana kuti naironi), imwe neimwe ine zvayakanakira.Kazhinji-kutaura, naironi dzinopa simba repamusoro uye kudzivirira tembiricha pamwe nekusagadzikana nemakemikari, kunze kwekurwisa akasimba asidhi nemabhesi.Mamwe manaironi anoshingirira abrasion uye anopa kunaka kuomarara uye kuomarara zvine simba rekuita zvakanaka.
4. Polyoxymethylene (POM)
Inowanzozivikanwa seacetal, plastiki iyi ine kuoma kwakanyanya, kuoma, simba uye kuoma.Iyo zvakare ine lubricity yakanaka uye inoshingirira kumahydrocarbon uye organic solvents.Yakanaka elasticity uye kutsvedza kunopawo zvakanakira mamwe maapplication.
5. Polymethyl Methacrylate (PMMA)
PMMA, inozivikanwawo se acrylic, inopa yakanaka optical properties, high gloss uye scratch resistance.Inopawo yakaderera shrinkage uye kushomeka kunyura kune geometries ine dzakatetepa uye kufunga zvikamu.
6. Polypropylene (PP)
Izvi zvisingadhure resin zvinhu zvinopa kupikisa kwakanyanya mune mamwe magiredhi asi zvinogona kuita brittle mukutonhora kwekushisa (munyaya yepropylene homopolymer).Copolymers inopa kuramba kwakakura kukanganiswa nepo PP zvakare isingapfeke, inochinjika uye inogona kupa yakanyanya kureba, pamwe nekuramba kune acid uye mabhesi.
7. Polybutylene Terephthalate (PBT)
Zvakanaka zvemagetsi zvivakwa zvinoita kuti PBT ive yakanaka kune zvikamu zvemagetsi pamwe nekushandisa mota.Simba rinobva pakati pepakati kusvika pakakwirira zvichienderana nekuzadzwa kwegirazi, nemagiredhi asina kuzara ari kuoma uye kuchinjika.PBT inoratidzawo mafuta, mafuta, mafuta uye zvinonyungudutsa zvakawanda, uye haitore zvinonhuhwirira.
8. Polyphenylsulfone (PPSU)
Chinhu chakagadzikana chakagadzikana chine kuomarara kwakanyanya, tembiricha uye kupisa kupisa, PPSU zvakare inopokana nemwaranzi sterilization, alkalis uye isina simba acids.
9. Polyether Ether Ketone (PEEK)
Iyi tembiricha yepamusoro, yakakwirira-inoshanda resin inopa kupisa kupisa uye kudzoreredza murazvo, simba rakanakisa uye kugadzikana kwedimensional, pamwe nekunaka kwemakemikari kuramba.
10. Polyetherimide (PEI)
PEI (kana Ultem) inopa yakakwira tembiricha kuramba uye kudzoreredza murazvo, pamwe nesimba rakanakisa, kugadzikana kwedimensional uye kuramba kwemakemikari.
Jekiseni molding inoburitsa mitengo yakaderera yakareruka maererano nemaitiro echinyakare ekugadzira senge CNC machining iyo inocheka yakakura muzana yepakutanga bhuroko repurasitiki kana pepa.Izvi zvisinei zvinogona kuva hukama husina kunaka kune ekuwedzera magadzirirwo ekugadzira senge 3D kudhinda iyo ine kunyange yakaderera zvirashwa mitengo.
Dombo repurasitiki kubva mukugadzira jekiseni rekugadzira rinowanzouya kubva munzvimbo ina:
The sprue
Vamhanyi
Nzvimbo dzegedhi
Chero zvinhu zvakafashukira zvinodonha kubva muchikamu chegomba pachayo (chimiro chinonzi "flash")
Thermoset zvinhu, senge epoxy resin inorapa kana yafumurwa kumhepo, chinhu chinorapa uye chinopisa mushure mekurapa kana imwe chete ikaedza kuinyungudutsa.Thermoplastic zvinhu, zvakasiyana, ipurasitiki inogona kunyungudutswa, kutonhora uye kusimba, uye yozonyungudutswa zvakare pasina kupisa.
Nezvinhu zve thermoplastic, zvinogona kushandiswa zvakare uye kushandiswa zvakare.Dzimwe nguva izvi zvinoitika pauriri hwefekitari chaipo.Vanokuya sprues / vanomhanya uye chero zvikamu zvinoramba.Vanobva vawedzera izvo zvinhu kudzoka mune mbishi zvinhu zvinopinda muchina jekiseni molding press.Nyaya iyi inonzi "re-grind".
Kazhinji, madhipatimendi ekudzora emhando anozodzikamisa huwandu hweregrind inotenderwa kudzoserwa mumapepanhau.(Mamwe maitiro epurasitiki anogona kudzikisira sezvaanoumbwa nguva nenguva).
Kana kuti, kana vaine yakawanda, fekitari inogona kutengesa iyi kugayazve kune imwe fekitari inogona kuishandisa.Kazhinji regrind zvinhu zvinoshandiswa kune yakaderera-mhando zvikamu izvo zvisingade yakakwirira performance properties.