Jekeseni Woumba Mphamvu
Malo athu opangira jakisoni ali ndi38 setimakina ojambulira magetsi amtundu umodzi, owombera awiri, komanso atatu a Sumitono, Demag ndi HaiTian50T mpaka 750T, aliyense okonzeka ndi Japanese Yunshin loboti mkono ndi Kawata nkhungu olamulira kutentha, paokha kuyang'anira pachimake aliyense nkhungu patsekeke kuonetsetsa mbali mwatsatanetsatane ndi bata kupanga.Sitolo yowumbayo imakhalanso ndi madera osiyanasiyana omangira ndi ogwirira ntchito omwe ali ndi njira yapakati yodyetsera utomoni, yomwe sikuti imangopereka malo ogwirira ntchito osangalatsa, komanso imatsimikizira kuti ntchitoyo ikuyenda bwino komanso kuti ikhale yabwino.
Kupitilira izi, CheeYuen Plastic Parts(Huizhou) Co., Ltd, yogwirizana ndi CheeYuen Industrial, ili ndi ina.300 jakisoni akamaumba makina a 30T kuti 1600T.Mitunduyi ikuphatikizapo DEMAG, FANUC, MITSUBISHI ndi HAITIAN, onse okonzeka kukwaniritsa zofuna za makasitomala osiyanasiyana.Timagwiritsa ntchito mitundu yambiri ya pulasitiki monga PP, PE, ABS, PC-ABS, PA, PPS, POM, PMMA, ndi zina zotero.
CheeYuenndi mtsogoleri wapadziko lonse lapansi pantchito zopangira jakisoni wa pulasitiki, ndipo timapereka yankho lathunthu lopanga, kuyambira pakutsimikizira zakuthupi, kupanga zida, kupanga zinthu, kumaliza, ndikuwunika.Nthawi zonse timachita zonse zomwe tingathe kuti tikwaniritse zomwe makasitomala amafuna komanso kukhutira kwamakasitomala.
Injection Moulding's Machine Fleet
Malo opangira jekeseni ali ndi makina opitilira 300 a makina opangira jekeseni imodzi ndi kuwombera kuwiri kuchokera.30T mpaka 1600T, kuphatikiza mitundu ngati DEMAG, FANUC, TOSHIBA, ndi MITSUBISHI.Makina aliwonse omangira amakhala ndi zida zothandizira.
Malo opangira zida, omwe ali ndi pulogalamu ya Moldflow kusanthula ndi Mold Management System (MMS), malo amodzi achi Japan a Makino, amodzi a Swiss Charmilles EDM, makina ochepera a waya, ndi makina ena opangira, ena omwe makina awo amalondola mpaka0.01 mm, wakhala katswiri mwatsatanetsatane nkhungu kupanga malo ndi kuphatikiza CAE/CAD/CAM.
750t Jekeseni Machine
Ntchito jakisoni
Makina Ojambulira Oumba
Centralized Feeding System
Japan Yushin Robot Arm
Kupangidwa kwa Bezel De-Gating
Auto Door Handle De-Gating
Coffee Machine Cover De-Gating
Jekeseni akamaumba 30-1600 matani
jekeseni compression woumba
Kujambula kwa compression
Kumangira jekeseni kumbuyo pa nsalu
2K jakisoni akamaumba 100-1000 matani
Jekeseni wapachipinda choyera
Kusonkhana m'chipinda choyera
| MACHINE (MATANI) | CHITSANZO | QTY (SETI) | WOPHUNZITSA | |
| 1 | 1600 | 1600MM3W340* | 1 | MITSUBISHI |
| 2 | 1200 | Zithunzi za HTL1200 | 7 | HAITAI |
| 3 | 1000 | HTL1000 | 9 | HAITAI |
| 4 | 730 | Zithunzi za HTL730 | 8 | HAITAI |
| 5 | 650 | 650 MGIII | 5 | MITSUBISHI |
| 6 | 550 | Chithunzi cha JSW-N550BII | 9 | JSW |
| 7 | 450 | 450MSIII | 9 | MITSUBISHI |
| 8 | 400 | Chithunzi cha JSW-N400BII | 7 | JSW |
| 9 | 350 | 350MSIII | 6 | MITSUBISHI |
| 10 | 300 | Chithunzi cha JSW-N300BII | 11 | JSW |
| 11 | 280 | IS280 | 5 | TOSHIBA |
| 12 | 240 | 240MSIII | 2 | MITSUBISHI |
| 13 | 200 | IS-200B | 9 | TOSHIBA |
| 14 | 180 | Zithunzi za JEKS-180 | 2 | JSW |
| 15 | 175 | KS-175B | 2 | KAWAGUCHI |
| 16 | 160 | 160MSIII | 5 | MITSUBISHI |
| 17 | 150 | JSW-J150S | 3 | JSW |
| 18 | 140 | Chithunzi cha JSW-N140BII | 3 | JSW |
| 19 | 110 | KS-110B | 4 | KAWAGUCHI |
| 20 | 100 | S2000i 100A | 5 | Mtengo wa FANUC |
| 21 | 80 | KM80 | 1 | KAWAGUCHI |
| 22 | 50 | KS-70 | 4 | KAWAGUCHI |
| 23 | 30 | S2000i 50A | 5 | Mtengo wa FANUC |
Jekeseni akamaumba
Ndondomeko yokhazikitsidwa bwino yopangira zida zapulasitiki.
The CheeYuen ali ndi jekeseni akamaumba makina ndi clamping mphamvu30-1600 matani.
Jekeseni Compression Molding
Filosofi ya jakisoni-compression moldings - jakisoni wa thermoplastic polima amasungunuka mu nkhungu yotseguka pang'ono ndi kupanikizana kwakanthawi kochepa kapena kotsatira ndi kukwapula kowonjezera.
Timagwiritsa ntchito ukadaulo momwe sitiroko yowonjezera imakwaniritsidwa kudzera mu chowonjezera chophatikizira cha hydraulic mkati mwa nkhungu.
Kujambula kwa compression pogwiritsa ntchito ICM
Apa, timagwiritsa ntchito makina opangira jekeseni kuti apange compression.
Choyamba, zinthuzo zimabayidwa pamene chida chatsegulidwa.Pamene 80% ya chida chadzazidwa, chida chatsekedwa ndipo sitepe yomaliza ndi psinjika.
Njirayi imagwiritsidwa ntchito kwambiri pamakoma owonda komanso njira zazitali zoyenda.
(Zimachepetsa kupsinjika kwamkati ndikuchepetsa tsamba lankhondo.)
Kumangira jekeseni kumbuyo pa nsalu
Multilayer polyester nsalu yoyikidwa mu chida.
Jakisoni wakumbuyo ndi PC/ABS.
2K jakisoni akamaumba
Pali njira zosiyanasiyana zobaya jekeseni zinthu ziwiri zogwirizana ndi mankhwala.
Chida chozungulira (mkhalidwe weniweni wa 2K yankho).
Kuzungulira ndi mbale yolozera (mkhalidwe weniweni wa 2K yankho).
Sunthani ndi loboti ndikuyikanso kachiwiri (yankho la 2K yeniyeni).
Zigawo zomwe zidapangidwa kale zimayikidwa mu nkhungu yachiwiri ndikubayidwa kwambiri ndi zinthu zachiwiri (2K zabodza).
Zowonjezera
Nthawi zambiri amagwiritsidwa ntchito ngati torque yayikulu ikufunika pa ulusi / screw.
Zoyikapo zimatha kuumbidwa mopitilira muyeso kapena kuyikidwa pambuyo jekeseni.
N'chifukwa Chiyani Mutisankhe?
Mtsogoleri Wapadziko Lonse M'makampani a Plastic Chrome Plating
Ndili ndi zaka zopitilira 33 mumakampani opanga mapulasitiki a chrome
Tili ndi ndondomeko yathunthu yopanga
Timapanga ndikupereka makasitomala a OEM ndi REM
Ubwino wa malonda umagwirizana ndi miyezo yapadziko lonse lapansi
Jekeseni pa Zida Zapulasitiki
Mphete ya Abs Yopangidwa ndi Kurled
Chivundikiro cha Makina a Khofi Owumbidwa
Mphete ya Dashboard Yopangidwa ndi Gray
Makina a Coffee Cap
Key Fob Yopangidwa
Mabatani Opangidwa ndi Tricolor
Mphete Yopangidwa ndi Knurled
Anthu Anafunsanso:
Kupanga jekeseni ndizovuta kupanga.Pogwiritsa ntchito makina apadera a hydraulic kapena magetsi, njirayi imasungunuka, kubaya ndikuyika pulasitiki mu mawonekedwe a chitsulo chomwe chimayikidwa mu makinawo.
Kumangira jakisoni wa pulasitiki ndiye njira yomwe imagwiritsidwa ntchito kwambiri popanga zinthu pazifukwa zosiyanasiyana, kuphatikiza:
Kusinthasintha:opanga amatha kusankha kapangidwe ka nkhungu ndi mtundu wa thermoplastic yomwe imagwiritsidwa ntchito pagawo lililonse.Izi zikutanthauza kuti njira yopangira jekeseni imatha kutulutsa zinthu zosiyanasiyana, kuphatikiza zigawo zomwe zimakhala zovuta komanso zatsatanetsatane.
Kuchita bwino:ndondomekoyi ikakhazikitsidwa ndikuyesedwa, makina opangira jekeseni amatha kupanga zinthu masauzande pa ola limodzi.
Kusasinthasintha:ngati magawo a ndondomeko amayendetsedwa mwamphamvu, ndondomeko yopangira jekeseni imatha kupanga zigawo zambiri mofulumira pa khalidwe logwirizana.
Kutsika mtengo:kamodzi nkhungu (yomwe ndi chinthu chamtengo wapatali kwambiri) yamangidwa, mtengo wopangira gawo lililonse ndi wochepa, makamaka ngati wapangidwa mochuluka.
Ubwino:kaya opanga akuyang'ana zida zolimba, zolimba kapena zatsatanetsatane, njira yopangira jekeseni imatha kuwapanga pamtundu wapamwamba mobwerezabwereza.
Kuchita bwino kumeneku, kuchita bwino komanso chigawocho ndi zina mwazifukwa zomwe mafakitale ambiri amasankha kugwiritsa ntchito zida zopangidwa ndi jekeseni pazogulitsa zawo.
Njira yotsika mtengo yopangira magawo ambiri
Kupanga jekeseni ndi njira yotsika mtengo yopangira mbali zambiri, zomwe zimapangitsa kuti zikhale zabwino kwa mafakitale omwe amafunika kupanga zinthu zambiri mu nthawi yochepa.
Zolondola kwambiri
Mitundu ya jakisoni imapangidwa ndi kulolerana kolimba kwambiri ndipo imatha kupanga magawo omwe ali ndi kusiyana pang'ono pakati pawo.Izi zikutanthauza kuti mutha kukhala otsimikiza kuti gawo lililonse lidzakhala lofanana ndendende ndi lotsatira, zomwe ndizofunikira ngati mukuyang'ana kusasinthika kwazinthu zanu kapena ngati mukufuna kuti mankhwala anu agwirizane bwino ndi chidutswa china kuchokera pamzere wa wopanga wina.
Gawo loyamba la kuumba jekeseni ndikupanga nkhungu yokha.Nthawi zambiri nkhungu zimapangidwa ndi chitsulo, nthawi zambiri aluminiyamu kapena chitsulo, ndipo amapangidwa mwaluso kwambiri kuti agwirizane ndi zomwe akufuna kupanga.
Chikombolechi chikapangidwa ndi wopanga nkhungu, zinthu za gawolo zimadyetsedwa mu mbiya yotenthedwa ndikusakaniza pogwiritsa ntchito screw yofanana ndi helical.Zomangira zotenthetsera zimasungunula zinthu zomwe zili mumgoloyo ndipo chitsulo chosungunula kapena zinthu zapulasitiki zosungunula zimalowetsedwa mu nkhungu momwe zimazizira ndikuuma, kufananiza mawonekedwe a nkhungu.Nthawi yozizira imatha kuchepetsedwa pogwiritsa ntchito mizere yozizirira yomwe imazungulira madzi kapena mafuta kuchokera kwa wowongolera kutentha wakunja.Zida za nkhungu zimayikidwa pa nkhungu za mbale (kapena 'mbale'), zomwe zimatsegulidwa zinthuzo zitalimba kotero kuti mapini a ejector amatha kuchotsa mbaliyo mu nkhungu.
Zida zosiyana zimatha kuphatikizidwa mu gawo limodzi mu mtundu wa jekeseni wopangidwa ndi jekeseni wotchedwa nkhungu yowombera ziwiri.Njirayi ingagwiritsidwe ntchito kuwonjezera kukhudza kofewa kuzinthu zapulasitiki, kuwonjezera mitundu ku gawo kapena kupanga zinthu zokhala ndi machitidwe osiyanasiyana.
Nkhungu zimatha kupangidwa ndi mapanga amodzi kapena angapo.Ziphuphu zambiri zimatha kukhala ndi magawo ofanana pabowo lililonse kapena kukhala apadera kuti apange magawo amitundu yosiyanasiyana.Zoumba za aluminiyamu sizoyenera kwambiri kupanga ma voliyumu apamwamba kapena magawo omwe ali ndi mawonekedwe ocheperako chifukwa ali ndi zida zamakina otsika ndipo amatha kuvala, kupindika komanso kuwonongeka chifukwa cha jekeseni ndi kukakamiza.Ngakhale nkhungu zachitsulo zimakhala zolimba kwambiri zimakhalanso zodula kuposa zoumba za aluminiyamu.
Njira yopangira jakisoni imafuna kupangidwa mosamala, kuphatikiza mawonekedwe ndi mawonekedwe a gawolo, zida za gawolo ndi nkhungu komanso mawonekedwe a makina opangira.Chotsatira chake, pali zinthu zosiyanasiyana zomwe ziyenera kuganiziridwa popanga jekeseni.
Pali zinthu zingapo zofunika kuzikumbukira musanapange jekeseni:
1. Zachuma
Mtengo wolowera popanga jekeseni ukhoza kukhala wokwera - chifukwa cha mtengo wa makina ndi nkhungu zomwezo.
2. Kuchuluka kwa Kupanga
Ndikofunikira kudziwa kuchuluka kwa magawo omwe mukufuna kupanga kuti muwone ngati kuumba jekeseni ndiyo njira yotsika mtengo kwambiri yopangira.
3. Zopangira Zopangira
Kuchepetsa kuchuluka kwa magawo ndikusintha ma geometry azinthu zanu kupangitsa kuti jekeseni ikhale yosavuta.Kuonjezera apo, mapangidwe a chida cha nkhungu ndi ofunikira kuti ateteze zolakwika panthawi yopanga.
4. Malingaliro Opanga
Kuchepetsa nthawi yozungulira kumathandizira kupanga monga momwe angagwiritsire ntchito makina okhala ndi nkhungu zowotcha komanso zida zoganizira bwino.Kusintha kwakung'ono kotereku ndi kugwiritsa ntchito makina othamanga otentha kumatha kufananitsa ndalama zopangira magawo anu.Padzakhalanso ndalama zochepetsera kuchepetsa zofunika pa msonkhano, makamaka ngati mukupanga magawo ambiri ngakhale mamiliyoni ambiri.
Kuumba jekeseni kungakhale njira yokwera mtengo, koma pali njira zingapo zomwe mungachepetse mtengo wa nkhungu, kuphatikizapo:
Chotsani ma undercuts
Chotsani zinthu zosafunika
Gwiritsani ntchito njira yamkati yamkati
Chepetsani zokongoletsa zomaliza
Pangani magawo omwe amadzikonda okha
Sinthani ndikugwiritsanso ntchito nkhungu zomwe zilipo kale
Yang'anirani kusanthula kwa DFM
Gwiritsani ntchito nkhungu zambiri kapena mtundu wa banja
Ganizirani kukula kwa magawo anu
Ndi njira zopitilira 85,000 zamapulasitiki zamalonda zomwe zilipo komanso mabanja 45 a polima, pali mapulasitiki ambiri osiyanasiyana omwe angagwiritsidwe ntchito popanga jakisoni.Mwa awa, ma polima amatha kuyikidwa mozama m'magulu awiri;thermosets ndi thermoplastics.
Mitundu yodziwika bwino ya pulasitiki yomwe imagwiritsidwa ntchito ndi polyethylene yapamwamba kwambiri (HDPE) ndi polyethylene yotsika kwambiri (LDPE).Polyethylene imapereka maubwino angapo kuphatikiza milingo yayikulu ya ductility, kulimba kwamphamvu kwamphamvu, kukana kukhudzidwa kwamphamvu, kukana kuyamwa kwa chinyezi, komanso kubwezeretsedwanso.
Mapulasitiki opangidwa ndi jakisoni omwe amagwiritsidwa ntchito kwambiri ndi awa:
1 Acrylonitrile Butadiene Styrene (ABS)
Pulasitiki yolimba iyi, yosagwira ntchito imagwiritsidwa ntchito kwambiri m'makampani onse.Ndi kukana kwabwino kwa ma acid ndi maziko, ABS imaperekanso mitengo yocheperako komanso kukhazikika kwapamwamba.
2. Polycarbonate (PC)
Pulasitiki yolimba iyi, yosagwira ntchito imakhala ndi kuchepa pang'ono komanso kukhazikika kwabwino.Pulasitiki yowonekera yomwe imapezeka m'makalasi osiyanasiyana owoneka bwino, PC imatha kupereka zodzikongoletsera zapamwamba komanso kukana kutentha.
3. Aliphatic Polyamides (PPA)
Pali mitundu yosiyanasiyana ya PPA (kapena nayiloni), iliyonse ili ndi zabwino zake.Kunena zowona, nayiloni amapereka mphamvu yayikulu komanso kukana kutentha komanso kugonjetsedwa ndi mankhwala, kupatula motsutsana ndi ma acid amphamvu ndi maziko.Ma nayiloni ena samva ma abrasion ndipo amapereka kulimba kwabwino komanso kuuma ndi mphamvu yabwino.
4. Polyoxymethylene (POM)
Amadziwika kuti acetal, pulasitiki iyi imakhala yolimba kwambiri, yolimba, yolimba komanso yolimba.Ilinso ndi mafuta abwino ndipo imalimbana ndi ma hydrocarbon ndi ma organic solvents.Kutanuka kwabwino komanso kuterera kumaperekanso zabwino pamapulogalamu ena.
5. Polymethyl Methacrylate (PMMA)
PMMA, yomwe imadziwikanso kuti acrylic, imapereka zinthu zabwino zowoneka bwino, zowala kwambiri komanso kukana kukanda.Imaperekanso kuchepa kwapang'onopang'ono komanso kusinkila pang'ono kwa ma geometri okhala ndi magawo owonda komanso oganiza.
6. Polypropylene (PP)
Zinthu zotsika mtengo za utomonizi zimapereka kukana kwakukulu m'makalasi ena koma zimatha kukhala zolimba pakuzizira (ngati propylene homopolymer).Ma Copolymers amapereka kukana kwakukulu kukhudzidwa pomwe PP imakhalanso yosamva kuvala, yosinthika ndipo imatha kupereka kutalika kwambiri, komanso kugonjetsedwa ndi ma acid ndi maziko.
7. Polybutylene Terephthalate (PBT)
Makhalidwe abwino amagetsi amapangitsa PBT kukhala yabwino pazigawo zamagetsi komanso ntchito zamagalimoto.Kulimba kumayambira pang'onopang'ono kupita kumtunda kutengera kudzaza kwa magalasi, magiredi osadzazidwa amakhala olimba komanso osinthika.PBT imawonetsanso mafuta, mafuta, mafuta ndi zosungunulira zambiri, komanso simayamwa kununkhira.
8. Polyphenylsulfone (PPSU)
Chida chokhazikika chokhala ndi kulimba kwambiri, kutentha ndi kukana kutentha, PPSU imalimbananso ndi ma radiation, ma alkali ndi ma acid ofooka.
9. Polyether Ether Ketone (PEEK)
Kutentha kwapamwamba kumeneku, utomoni wochita bwino kwambiri umapereka kukana kutentha ndi kutentha kwa moto, mphamvu zabwino kwambiri ndi kukhazikika kwa mawonekedwe, komanso kukana kwa mankhwala abwino.
10. Polyetherimide (PEI)
PEI (kapena Ultem) imapereka kukana kutentha kwambiri komanso kuchedwa kwamoto, komanso mphamvu yabwino kwambiri, kukhazikika kwazithunzi komanso kukana kwamankhwala.
Kumangirira jakisoni kumapanga mitengo yotsika poyerekeza ndi njira zopangira zakale monga makina a CNC omwe amadula magawo ambiri a chipika kapena pepala loyambirira.Izi zitha kukhala zosagwirizana ndi njira zopangira zowonjezera monga kusindikiza kwa 3D komwe kumakhala ndi mitengo yotsika yotsika.
Zinyalala za pulasitiki zopangira jekeseni nthawi zambiri zimachokera kumadera anayi:
The sprue
Othamanga
Malo a gate
Chilichonse chosefukira chomwe chimatuluka kuchokera pagawo lokha (mawonekedwe otchedwa "flash")
Thermoset, monga utomoni wa epoxy womwe umachiritsa ukakhala ndi mpweya, ndi chinthu chomwe chimachiritsa ndipo chimawotcha pambuyo pochizidwa ngati atayesa kusungunuka.Thermoplastic material, mosiyana, ndi pulasitiki yomwe imatha kusungunuka, kuzizira ndi kulimbitsa, ndiyeno kusungunuka kachiwiri popanda kuyaka.
Ndi zida za thermoplastic, zitha kubwezeretsedwanso ndikugwiritsidwanso ntchito.Nthawi zina izi zimachitika pafakitale.Iwo akupera sprues / othamanga ndi kukana mbali iliyonse.Kenako amawonjezera zinthuzo kuzinthu zopangira zomwe zimapita ku makina osindikizira.Nkhaniyi imatchedwa "kugayanso".
Kawirikawiri, madipatimenti oyang'anira khalidwe adzachepetsa kuchuluka kwa regrind komwe kumaloledwa kubwezeretsedwanso muzofalitsa.(Zinthu zina za pulasitiki zimatha kunyozeka pamene zimawumbidwa mobwerezabwereza).
Kapena, ngati ali nazo zambiri, fakitale ikhoza kugulitsanso mphesayi kwa fakitale ina yomwe ingagwiritse ntchito.Nthawi zambiri regrind zinthu zimagwiritsidwa ntchito pazigawo zotsika kwambiri zomwe sizifunikira magwiridwe antchito apamwamba.