Ike ịkpụzi injection
Anyị injection ịkpụzi center nwere38 setịpụnke otu-ise, abụọ, na atọ gbara Sumitono, Demag na HaiTian igwe ịgba ọkụ eletrik nke50T ruo 750T, onye nke ọ bụla nwere ogwe aka robot Yunshin Japanese na ndị na-ahụ maka ikpo ọkụ Kawata, na-enyocha onwe ya na isi ọ bụla na oghere oghere iji hụ na akụkụ ya ziri ezi na nkwụsi ike mmepụta.Ụlọ ahịa a na-akpụzi ahụ na-egosipụtakwa ebe a na-akpụzi dị iche iche na ebe ọrụ nwere usoro nri resin nke etiti, nke na-enye ọ bụghị naanị na-arụ ọrụ na-atọ ụtọ, kamakwa na-ekwe nkwa ịrụ ọrụ nke ọma na mmepụta mmepụta.
E wezụga nke a, CheeYuen Plastic Parts (Huizhou) Co., Ltd, jikọtara ya na CheeYuen Industrial, nwere ihe ọzọ.300 injection ịkpụzi igwe nke 30T ka 1600T.Ụdị ndị a gụnyere DEMAG, FANUC, MITSUBISHI na HAITIAN, ndị niile dị njikere izute ihe ndị ahịa chọrọ. Anyị na-eji ọtụtụ ụdị plastik dị ka PP, PE, ABS, PC-ABS, PA, PPS, POM, PMMA, wdg.
CheeYuenbụ onye ndu zuru ụwa ọnụ na ọrụ ịkpụzi injection plastik, anyị na-enye usoro nrụpụta zuru oke, na-amalite site na nkwenye akụrụngwa, imepụta ngwa, imepụta akụrụngwa, imecha na nyocha.Anyị na-eme ike anyị mgbe niile iji gboo ihe ndị ahịa anyị chọrọ na afọ ojuju ndị ahịa.
Ụgbọ mmiri na-akpụzi injection
Ebe a na-akpụ akpụ injection nwere ihe karịrị 300 tent nke otu-ise na abụọ-shot injection ịkpụzi igwe si30T ruo 1600T, gụnyere ụdị dị ka DEMAG, FANUC, TOSHIBA, na MITSUBISHI.A na-eji ngwaọrụ ịkpụzi ihe inyeaka.
Ebe a na-eji ngwá ọrụ eme ihe, nke nwere Moldflow analysis na Mold Management System (MMS) software, otu Japanese Makino machining center, otu Swiss Charmilles EDM, otu igwe waya na-adịghị ngwa ngwa, na igwe ndị ọzọ na-emepụta ihe, ụfọdụ n'ime ha na-arụ ọrụ nke ọma ruo0.01mm, aghọwo ọkachamara nkenke ebu n'ichepụta center na CAE / CAD / CAM mwekota.
Igwe ntụtụ 750t
Ụlọ ọrụ injection
Machines injection ịkpụzi
Sistemụ nri nke etiti
Japanese Yushin Robot Arm
Bezel De-Gating akpụziri
Ejikwa ọnụ ụzọ akpaaka De-Gating
Igwe mkpuchi kọfị De-Gating
Ịkpụzi ịgba ọgwụ mgbochi 30-1600 tọn
Ịkpụzi mkpakọ injection
Ịkpụzi mkpakọ
Ịkpụzi injection azụ na textiles
2K injection ịkpụzi 100-1000 ton
Ịgba ọgwụ ime ụlọ dị ọcha
Mgbakọ ọnụ ụlọ dị ọcha
Igwe (TONS) | Ụdị | QTY (SETS) | Onye nrụpụta | |
1 | 1600 | 1600MM3W340* | 1 | MITSUBISHI |
2 | 1200 | HTL1200 | 7 | HAITAI |
3 | 1000 | HTL1000 | 9 | HAITAI |
4 | 730 | HTL730 | 8 | HAITAI |
5 | 650 | 650MGIII | 5 | MITSUBISHI |
6 | 550 | JSW-N550BII | 9 | JSW |
7 | 450 | 450MSII | 9 | MITSUBISHI |
8 | 400 | JSW-N400BII | 7 | JSW |
9 | 350 | 350MSII | 6 | MITSUBISHI |
10 | 300 | JSW-N300BII | 11 | JSW |
11 | 280 | IS280 | 5 | TOSHIBA |
12 | 240 | 240MSII | 2 | MITSUBISHI |
13 | 200 | IS-200B | 9 | TOSHIBA |
14 | 180 | JEKS-180 | 2 | JSW |
15 | 175 | KS-175B | 2 | KAWAGUCHI |
16 | 160 | 160MSII | 5 | MITSUBISHI |
17 | 150 | JSW-J150S | 3 | JSW |
18 | 140 | JSW-N140BII | 3 | JSW |
19 | 110 | KS-110B | 4 | KAWAGUCHI |
20 | 100 | S2000i 100A | 5 | FANUC |
21 | 80 | KM80 | 1 | KAWAGUCHI |
22 | 50 | KS-70 | 4 | KAWAGUCHI |
23 | 30 | S2000i 50A | 5 | FANUC |
Ịkpụzi injection
Ụkpụrụ ọkọlọtọ nke ọma maka ịmepụta akụkụ plastik.
CheeYuen nwere igwe na-akpụzi injection nwere ike na-amachi30-1600 ton.
Ịkpụzi mkpakọ injection
Nkà ihe ọmụma nke injection-compression moldings - injection nke thermoplastic polymer na-agbaze n'ime oghere mepere emepe nke nwere n'otu oge ma ọ bụ nke na-esote mkpakọ site na ọrịa strok ọzọ.
Anyị na-eji teknụzụ nke a na-arụzu ọrịa strok ọzọ site na nkwalite hydraulic agbakwunyere n'ime ebu.
Ịkpụzi mkpakọ site na iji ICM
N'ebe a, anyị na-eji igwe na-akpụzi injection na-emepụta mkpakọ.
Nke mbụ, a na-agbanye ihe ahụ mgbe ngwá ọrụ na-emeghe.Mgbe 80% nke ngwá ọrụ jupụtara, a na-emechi ngwá ọrụ ahụ na nzọụkwụ ikpeazụ bụ mkpakọ.
A na-ejikarị usoro a eme ihe maka ọkpụrụkpụ mgbidi na ogologo ụzọ eruba.
(Na-eme ka mgbakasị ahụ dị n'ime ahụ dị ntakịrị ma belata agha.)
Ịkpụzi injection azụ na textiles
A na-etinye akwa polyester multilayer n'ime ngwá ọrụ.
Ngwunye azụ na PC/ABS.
2K injection ịkpụzi
Enwere ụzọ dị iche iche maka ịgbanye ihe abụọ dakọtara na kemịkalụ.
Ngwá ọrụ ntụgharị (ezigbo 2K ngwọta kacha mma).
Na-atụgharị na efere index (ezigbo 2K ngwọta kacha mma).
Jiri robot bugharịa n'ime ntinye nke abụọ (ihe ngwọta 2K nke ọkara-ezi).
Akụkụ akụkụ emepụtara tupu etinye ya na ebu nke abụọ wee tinye ya n'elu ihe nke abụọ (2K ụgha).
Ntinye
A na-ejikarị eme ihe mgbe achọrọ torque dị elu na eri/skru.
Enwere ike ịkpụzi ihe ntinye ahụ ma ọ bụ tinye ya mgbe ịgbanyechara ya.
Gịnị mere Họrọ Anyị?
Onye ndu zuru ụwa ọnụ na ụlọ ọrụ Plastic Chrome Plating
N'ihe karịrị afọ 33 nke ahụmahụ na ụlọ ọrụ plasta chrome plating
Anyị nwere usoro mmepụta zuru oke
Anyị na-emepụta ma na-enye ndị ahịa OEM na REM
Ogo ngwaahịa na-agbaso ụkpụrụ mba ụwa
Ịgbanye na Ngwa plastik
Abs Molded Kurled mgbanaka
Ihe mkpuchi igwe kọfị akpụziri
mgbanaka dashboard nke agba ntụ
Igwe kọfị kọfị
Igodo Fob Molded
Bọtịnụ ndị a kpụrụ akpụ nwere Tricolor
Mgbanaka Knurled akpụziri
Ajụkwara ndị mmadụ:
Ịkpụzi injection bụ usoro nrụpụta dị mgbagwoju anya.N'iji igwe haịdrọlik ma ọ bụ igwe eletrịkị pụrụ iche, usoro a na-agbaze, na-agbanye ma na-edozi rọba ka ọ bụrụ udi nke igwe etinyere n'ime igwe.
Ịkpụzi injection plastic bụ usoro mmepụta ihe a na-ejikarị eme ihe maka ọtụtụ ihe kpatara ya, gụnyere:
Mgbanwe:ndị na-emepụta ihe nwere ike ịhọrọ ụdị ebu na ụdị thermoplastic nke ejiri maka mpaghara ọ bụla.Nke a pụtara na usoro ịkpụzi injection nwere ike imepụta ihe dị iche iche, gụnyere akụkụ ndị dị mgbagwoju anya na nkọwa zuru oke.
arụmọrụ:ozugbo edoziri ma nwalee usoro a, igwe na-akpụzi injection nwere ike imepụta ọtụtụ puku ihe kwa elekere.
Nkwenye:Ọ bụrụ na a na-achịkwa usoro usoro ahụ nke ọma, usoro ịkpụzi injection nwere ike ịmepụta ọtụtụ puku ihe ngwa ngwa na àgwà na-agbanwe agbanwe.
Ọnụ ọnụ ahịa:Ozugbo ebu (nke bụ ihe kachasị ọnụ ahịa) ewuru, ọnụ ahịa nke mmepụta ihe ọ bụla dị ntakịrị, karịsịa ma ọ bụrụ na e kere ya na ọnụ ọgụgụ dị elu.
Ogo:ma ndị na-emepụta ihe na-achọ ihe siri ike, tensile ma ọ bụ nkọwa zuru oke, usoro ịkpụzi injection na-enwe ike ịmepụta ha n'ịdị elu ugboro ugboro.
Nke a na-eri-irè, arụmọrụ na akụrụngwa àgwà bụ nanị ụfọdụ n'ime ihe mere ọtụtụ ụlọ ọrụ na-ahọrọ iji injection kpụrụ akụkụ maka ngwaahịa ha.
Ụzọ dị ọnụ ahịa iji mepụta ọnụ ọgụgụ buru ibu nke akụkụ
Ịkpụzi injection bụ ụzọ dị ọnụ ala iji mepụta ọtụtụ akụkụ, nke na-eme ka ọ dị mma maka ụlọ ọrụ ndị dị mkpa iji mepụta ọtụtụ ihe na obere oge.
Kpọmkwem
A na-eji nnabata siri ike na-eme ihe nrịba ntụtụ ma nwee ike mepụta akụkụ nwere obere mgbanwe dị n'etiti ha.Nke a pụtara na ị nwere ike ijide n'aka na akụkụ ọ bụla ga-adị ka nke na-esote, nke dị mkpa ma ọ bụrụ na ị na-achọ nkwụsi ike na ngwaahịa gị ma ọ bụ ọ bụrụ na ịchọrọ ka ngwaahịa gị dabara n'ụzọ zuru oke na mpempe ọzọ sitere na ahịrị ndị nrụpụta ọzọ.
Nzọụkwụ mbụ nke ịkpụzi injection bụ imepụta ihe n'onwe ya.Ọtụtụ ihe a na-eji ọla eme ihe, na-abụkarị aluminom ma ọ bụ nchara, a na-arụkwa ya nke ọma iji kwekọọ na njirimara ngwaahịa ha ga-emepụta.
Ozugbo onye na-emepụta ihe na-emepụta ihe a na-akpụ akpụ, a na-etinye ihe maka akụkụ ahụ n'ime gbọmgbọm ọkụ na-ekpo ọkụ ma gwakọta ya site na iji nkedo nke nwere ụdị helical.Igwe ọkụ na-ekpo ọkụ na-agbaze ihe dị na gbọmgbọm ahụ, a na-awụnyekwa ígwè a wụrụ awụ ma ọ bụ ihe plastik a wụrụ awụ n'ime oghere ebu ebe ọ na-ajụ oyi ma na-esi ike, na-adaba n'ụdị ọkpụkpụ ahụ.Enwere ike ibelata oge jụrụ oyi site na iji ahịrị jụrụ oyi na-ekesa mmiri ma ọ bụ mmanụ sitere na njikwa okpomọkụ dị na mpụga.A na-etinye ihe ndị na-akpụ akpụ n'elu efere efere (ma ọ bụ 'platens'), nke na-emeghe ozugbo ihe ahụ gbasiri ike ka ntụtụ ejector nwee ike wepụ akụkụ ahụ n'ụdị ahụ.
Enwere ike ijikọ ihe dị iche iche n'otu akụkụ n'ụdị ịkpụzi injection nke a na-akpọ ọkpụkpụ abụọ.Enwere ike iji usoro a gbakwunye ihe dị nro na ngwaahịa plastik, tinye agba na akụkụ ma ọ bụ mepụta ihe nwere njirimara arụmọrụ dị iche iche.
Enwere ike iji otu oghere ma ọ bụ ọtụtụ oghere mee ihe.Otutu oghere ebu nwere ike inwe akụkụ ndị yiri ya na oghere ọ bụla ma ọ bụ nwee ike bụrụ ihe pụrụ iche iji mepụta akụkụ nke geometries dị iche iche.Aluminom na-akpụ akpụ adịghị mma maka mmepụta olu dị elu ma ọ bụ akụkụ nwere ntachi obi dị warara ebe ọ bụ na ha nwere akụrụngwa arụ ọrụ dị ala ma nwee ike ịdị na-eyi, nrụrụ na mmebi n'ihi injection na clamping Forces.Ọ bụ ezie na ọkpụkpụ ígwè na-adịgide adịgide, ha dịkwa oke ọnụ karịa ihe aluminom.
Usoro ịkpụzi injection na-achọ nlezianya nhazi, gụnyere ọdịdị na njirimara nke akụkụ ahụ, ihe maka akụkụ ahụ na ọkpụkpụ na njirimara nke igwe na-emepụta ihe.N'ihi ya, e nwere echiche dị iche iche dị mkpa ka e buru n'uche mgbe a na-akpụzi injections.
Enwere ọtụtụ ihe ị ga-eburu n'uche tupu ịmalite ịkpụzi injections:
1. Ego
Ọnụ ego ntinye maka imepụta ịkpụzi injection nwere ike ịdị elu - nyere ọnụ ahịa igwe na ịkpụzi onwe ya.
2. Ọnụ ọgụgụ mmepụta
Ọ dị mkpa iji chọpụta akụkụ ole ịchọrọ ịrụpụta iji kpebie ma ịkpụzi injection bụ usoro mmepụta kacha dị ọnụ ahịa.
3. Ihe Nhazi
Ibelata ọnụ ọgụgụ nke akụkụ na ime ka geometry nke ihe gị dị mfe ga-eme ka ịkpụzi injection dị mfe.Tụkwasị na nke ahụ, imepụta ngwá ọrụ ịkpụzi dị mkpa iji gbochie ntụpọ n'oge mmepụta.
4. Echiche mmepụta
Ibelata oge okirikiri ga-enyere aka mmepụta dị ka iji igwe nwere ihe ndị na-agba ọsọ na-ekpo ọkụ na ngwá ọrụ echepụtara nke ọma.Mgbanwe ndị dị otú ahụ dị ntakịrị na iji usoro ndị na-agba ọsọ na-ekpo ọkụ nwere ike ịha nhata nchekwa mmepụta maka akụkụ gị.A ga-enwekwa ego echekwabara site na ibelata mkpa mgbakọ, ọkachasị ma ọ bụrụ na ị na-emepụta ọtụtụ puku ọbụna nde akụkụ.
Ịkpụzi injection nwere ike ịbụ usoro dị oke ọnụ, mana enwere ọtụtụ ụzọ ị ga-esi belata ụgwọ ebu, gụnyere:
Wepụ ihe ndị dị n'okpuru
Wepu atụmatụ na-adịghị mkpa
Jiri ụzọ isi oghere
Belata mmecha ịchọ mma
Chepụta akụkụ nke onwe ya
Gbanwee ma jirikwa ihe ndị dị adị
Nyochaa nyocha DFM
Jiri nnukwu oghere ma ọ bụ ụdị ezinụlọ
Tụlee nha akụkụ gị
N'ihe karịrị 85,000 azụmahịa ihe onwunwe rọba nhọrọ dị na 45 ezinụlọ polymer, e nwere akụ na ụba nke rọba dị iche iche nke nwere ike iji maka injection ịkpụzi.N'ime ndị a, a pụrụ itinye polymers n'ụzọ sara mbara n'ime ìgwè abụọ;thermosets na thermoplastics.
Ụdị plastik a na-ejikarị eme ihe bụ polyethylene dị elu (HDPE) na obere njupụta polyethylene (LDPE).Polyethylene na-enye ọtụtụ uru gụnyere ọkwa ductility dị elu, ike nkwụsị dị mma, nguzogide mmetụta siri ike, iguzogide mmịpụta mmiri, na imegharị ihe.
Plasticdị plastik ndị ọzọ a na-ejikarị injection eme ihe gụnyere:
1. Acrylonitrile Butadiene Styrene (ABS)
A na-eji plastik siri ike a na-eguzogide mmetụta n'ofe ụlọ ọrụ.Site na nguzogide dị mma na acids na bases, ABS na-enyekwa ọnụego nkwụsịtụ dị ala na nkwụsi ike dị elu.
2. Polycarbonate (PC)
Nke a siri ike, plastic na-eguzogide mmetụta nwere obere shrinkage na ezigbo nkwụsi ike akụkụ.A transperent plastic nke dị na dị iche iche optically doro anya akara ule, PC nwere ike inye a elu ịchọ mma imecha na ezigbo okpomọkụ na-eguzogide.
3. Aliphatic Polyamides (PPA)
Enwere ọtụtụ ụdị PPA (ma ọ bụ nylon), nke ọ bụla nwere uru nke ya.N'ikwu okwu n'ozuzu, nylon na-enye ike dị elu na nguzogide okpomọkụ yana na-eguzogide ọgwụ, ewezuga acids na ntọala siri ike.Ụfọdụ nylon na-eguzogide abrasion ma na-enye ezigbo ike na isi ike nwere mmetụta dị mma.
4. Polyoxymethylene (POM)
A na-akpọkarị acetal, plastik a nwere isi ike dị elu, isi ike, ike na ike.Ọ nwekwara ezigbo mmanu ma na-eguzogide hydrocarbons na organic solvents.Ezi ngbanwe na slipperiness na-enyekwa uru maka ụfọdụ ngwa.
5. Polymethyl Methacrylate (PMMA)
PMMA, nke a makwaara dị ka acrylic, na-enye ezigbo ngwa anya, nnukwu gloss na nguzogide ọkọ.Ọ na-enyekwa obere mbelata na obere sink maka geometry nwere akụkụ dị gịrịgịrị ma na-eche echiche.
6. Polypropylene (PP)
Ngwongwo resin a dị ọnụ ala na-enye nguzogide mmetụta dị elu na akara ule ụfọdụ mana ọ nwere ike na-agbaji na oyi oyi (n'ihe gbasara propylene homopolymer).Copolymers na-enye nguzogide dị ukwuu na mmetụta ebe PP na-eyikwa ihe na-eguzogide ọgwụ, na-agbanwe ma nwee ike inye elongation dị elu, yana iguzogide acid na bases.
7. Polybutylene terephthalate (PBT)
Ngwongwo eletriki dị mma na-eme ka PBT dị mma maka akụrụngwa ike yana ngwa ụgbọ ala.Ike sitere na agafeghị oke ruo elu dabere na njupụta iko, na akara ule na-ejuputaghị na-esi ike na mgbanwe.PBT na-egosikwa mmanụ ọkụ, mmanụ, abụba na ọtụtụ ihe mgbaze, ọ naghịkwa etinye ụtọ ụtọ.
8. Polyphenylsulfone (PPSU)
Ihe kwụsiri ike nke ukwuu nke nwere oke siri ike, okpomọkụ na nguzogide okpomọkụ, PPSU na-eguzogide ọgwụ mgbochi radieshon, alkalis na acid na-adịghị ike.
9. Polyether Ether Ketone (PEEK)
Ọnọdụ okpomọkụ a dị elu, resin na-arụ ọrụ dị elu na-enye nkwụsị ọkụ na ọkụ ọkụ, ike dị mma na nkwụsi ike akụkụ, yana ezigbo nguzogide kemịkal.
10. Polyethermide (PEI)
PEI (ma ọ bụ Ultem) na-enye nkwụsi ike dị elu na ọkụ ọkụ, yana ike dị mma, nkwụsi ike akụkụ na nguzogide kemịkal.
Ịkpụzi ịgba ọgwụ mgbochi ọrịa na-emepụta ọnụma dị ala n'ihe metụtara usoro nrụpụta ọdịnala dị ka igwe CNC nke na-ewepụ pasentị dị ukwuu nke ngọngọ plastik mbụ ma ọ bụ mpempe akwụkwọ.Otú ọ dị, nke a nwere ike ịbụ ihe na-adịghị mma na usoro mmepụta ihe dị ka 3D obibi nke nwere ọbụna ọnụ ala scrap.
Plastic mkpofu si n'ichepụta injection ịkpụzi na-abịa mgbe niile site na mpaghara anọ:
The sprue
Ndị na-agba ọsọ
Ebe ọnụ ụzọ ámá
Ihe ọ bụla njupụta nke na-esi na oghere akụkụ ahụ n'onwe ya pụta (ọnọdụ a na-akpọ "flash").
Ihe ọkụ ọkụ, dị ka resin epoxy nke na-agwọ ozugbo ikuku, bụ ihe na-agwọ ọrịa ma na-ere ọkụ mgbe a gwọchara ya ma ọ bụrụ na a na-agbalị ịgbaze ya.Thermoplastic ihe, n'ụzọ dị iche, bụ ihe plastik nwere ike ịgbaze, dị jụụ ma sie ike, wee gbazee ọzọ na-enweghị ọkụ.
Site na ihe thermoplastic, enwere ike ịmegharị ha ma jiri ya mee ihe ọzọ.Mgbe ụfọdụ, nke a na-eme ozugbo n'ala ụlọ mmepụta ihe.Ha na-egweri sprues / ndị na-agba ọsọ na akụkụ ọ bụla jụrụ.Mgbe ahụ, ha na-etinyeghachi ihe ahụ n'ime akụrụngwa nke na-abanye n'ime igwe na-akpụzi injection.A na-akpọ ihe a dị ka "ịkwagharị ọzọ".
Na-emekarị, ngalaba njikwa mma ga-amachi oke nke regrind ekwenyere ka etinyeghachi ya na nta akụkọ.(Ụfọdụ njirimara arụmọrụ nke plastik nwere ike imebi ka ọ na-akpụzi ya ugboro ugboro).
Ma ọ bụ, ọ bụrụ na ha nwere ọtụtụ n'ime ya, ụlọ ọrụ mmepụta ihe nwere ike iresị ụlọ ọrụ ndị ọzọ nwere ike iji ya.A na-eji ihe regrind a na-ejikarị eme ihe maka akụkụ ndị dị ala nke na-achọghị njirimara arụmọrụ dị elu.