Txhaj Molding Muaj peev xwm
Peb qhov chaw txhaj tshuaj molding muaj38set ibntawm ib-tug, ob-steev, thiab peb-steev Sumitono, Demag thiab HaiTian hluav taws xob txhaj tshuab ntawm50t rau 750t, txhua tus nruab nrog Japanese Yunshin neeg hlau caj npab thiab Kawata pwm kub tswj, ntawm nws tus kheej saib xyuas txhua tus tub ntxhais thiab kab noj hniav pwm kom paub meej qhov tseeb thiab ruaj khov.Lub khw molding kuj tseem muaj qhov sib cais molding thiab cov chaw ua haujlwm nrog lub hauv nruab nrab ntawm cov khoom noj khoom haus, uas tsis yog tsuas yog muab qhov chaw ua haujlwm txaus siab xwb, tab sis kuj lav kev ua haujlwm zoo thiab ua haujlwm zoo.
Tshaj li qhov no, CheeYuen Plastic Parts (Huizhou) Co., Ltd, koom nrog CheeYuen Industrial, muaj lwm qhov300 txhaj tshuaj molding tshuab ntawm 30T txog 1600T.Cov hom no suav nrog DEMAG, FANUC, MITSUBISHI thiab HAITIAN, txhua tus npaj tau raws li cov neeg siv khoom sib txawv.Peb siv ntau hom yas xws li PP, PE, ABS, PC-ABS, PA, PPS, POM, PMMA, thiab lwm yam.
CheeYuenyog lub ntiaj teb cov thawj coj hauv cov kev pabcuam yas txhaj tshuaj molding, thiab peb muab cov kev tsim khoom tiav, pib los ntawm cov ntaub ntawv pov thawj, kev tsim cov cuab yeej, cov khoom tsim, kev ua tiav, thiab kev ntsuam xyuas.Peb ib txwm ua peb qhov zoo tshaj plaws kom tau raws li peb cov neeg siv khoom xav tau thiab cov neeg siv khoom txaus siab.
Txhaj Moulding Lub Tshuab Fleet
Lub chaw txhaj tshuaj pwm muaj ntau tshaj 300 txheej ntawm ib-tug thiab ob-txheej txhaj tshuaj molding tshuab los ntawm30T txog 1600T, suav nrog cov npe xws li DEMAG, FANUC, TOSHIBA, thiab MITSUBISHI.Txhua lub tshuab molding yog nruab nrog cov cuab yeej pab molding.
Cov cuab yeej cuab tam, nruab nrog Moldflow tsom xam thiab Pwm Management System (MMS) software, ib tug Japanese Makino machining chaw, ib tug Swiss Charmilles EDM, ib tug qeeb hlau tshuab, thiab lwm yam manufacturing machines, ib co ntawm lawv machining raug mus txog.0.01mm ib, tau dhau los ua kev tshaj lij pwm tsim chaw nrog CAE / CAD / CAM kev koom ua ke.
750t Txhaj Tshuab
Txhaj Rhiav
Molding Txhaj Tshuab
Centralized Feeding System
Japanese Yushin neeg hlau caj npab
Moulded Bezel De-Gating
Auto Door Handle De-Gating
Kas fes Tshuab Npog De-Gating
Txhaj tshuaj molding 30-1600 tonnes
Txhaj compression molding
Compression molding
Rov qab txhaj tshuaj molding ntawm textiles
2K txhaj tshuaj molding 100-1000 tonnes
Kev txhaj tshuaj huv chav
Huv chav sib dhos
| MACHINE (TONS) | Qauv | QTY (SETS) | MANUFACTURER | |
| 1 | 1600 | 1600mm3W340 * | 1 | MITSUBISHI |
| 2 | 1200 | HML 1200 | 7 | HAITAI |
| 3 | 1000 | HTL1000 | 9 | HAITAI |
| 4 | 730 ua | HML 730 | 8 | HAITAI |
| 5 | 650 | 650 MAG II | 5 | MITSUBISHI |
| 6 | 550 | JSW-N550BII | 9 | JSW |
| 7 | 450 | 450 BAB III | 9 | MITSUBISHI |
| 8 | 400 | JSW-N400BII | 7 | JSW |
| 9 | 350 | 350 BAB III | 6 | MITSUBISHI |
| 10 | 300 | JSW-N300BII | 11 | JSW |
| 11 | 280 | TIAB SA 280 | 5 | TOSHIBA |
| 12 | 240 | 240 BAB III | 2 | MITSUBISHI |
| 13 | 200 | IB-200 | 9 | TOSHIBA |
| 14 | 180 | TSW-180 | 2 | JSW |
| 15 | 175 | KS-175B | 2 | KAWAGUCHI |
| 16 | 160 | 160 BAB III | 5 | MITSUBISHI |
| 17 | 150 | JSW-J150S | 3 | JSW |
| 18 | 140 | JSW-N140BII | 3 | JSW |
| 19 | 110 | KS-110B | 4 | KAWAGUCHI |
| 20 | 100 | S2000i 100A | 5 | FANUC |
| 21 | 80 | KM 80 | 1 | KAWAGUCHI |
| 22 | 50 | KS-70 | 4 | KAWAGUCHI |
| 23 | 30 | S2000i 50A | 5 | FANUC |
Txhaj tshuaj molding
Cov txheej txheem tsim tau zoo rau kev tsim cov khoom yas.
Lub CheeYuen muaj kev txhaj tshuaj molding tshuab nrog clamping quab yuam ntawm30-1600 tons.
Txhaj Compression Molding
Lub tswv yim ntawm kev txhaj tshuaj-compression moldings - kev txhaj tshuaj ntawm thermoplastic polymer melts rau hauv me ntsis qhib pwm nrog ib txhij los yog tom qab compression los ntawm ib qho ntxiv clamping stroke.
Peb siv cov cuab yeej technology uas qhov kev mob stroke ntxiv tau ua tiav los ntawm kev sib xyaw ua ke hydraulic hauv cov pwm.
Compression molding siv ICM
Ntawm no, peb siv lub tshuab txhaj tshuaj molding los tsim cov compression.
Ua ntej, cov khoom yog txhaj tshuaj thaum lub cuab yeej qhib.Thaum 80% ntawm cov cuab yeej puv, lub cuab yeej kaw thiab cov kauj ruam kawg yog compression.
Txoj kev no feem ntau yog siv rau nyias phab ntsa thicknesses thiab ntev khiav txoj kev.
(Tsim kom muaj kev ntxhov siab tsawg dua thiab txo qis warpage.)
Rov qab txhaj tshuaj molding ntawm textiles
Multilayer polyester ntaub tso rau hauv lub cuab yeej.
Rov qab txhaj tshuaj nrog PC / ABS.
2K txhaj tshuaj molding
Muaj ntau txoj hauv kev los txhaj ob cov khoom siv tshuaj lom neeg.
Cov cuab yeej tig (qhov tseeb 2K kev daws teeb meem zoo).
Tig nrog cov phaj ntsuas (qhov tseeb 2K kev daws teeb meem zoo).
Txav nrog cov neeg hlau mus rau hauv qhov ntxig thib ob (ib nrab ntawm cov tshuaj 2K tiag tiag).
Cov khoom ua ntej ua ntej muab tso rau hauv pwm thib 2 thiab tshaj tawm los ntawm cov khoom thib ob (tsis muaj tseeb 2K).
Ntxig
Feem ntau siv thaum lub zog siab xav tau ntawm cov xov / ntsia hlau.
Cov inserts yuav dhau-moulded los yog mounted tom qab txhaj tshuaj.
Vim li cas thiaj xaiv peb?
Ib tug thawj coj thoob ntiaj teb hauv cov tuam txhab yas Chrome Plating
Nrog ntau tshaj 33 xyoo ntawm kev paub hauv kev lag luam yas chrome plating
Peb muaj cov txheej txheem ntau lawm
Peb tsim thiab muab OEM thiab REM cov neeg siv khoom
Cov khoom zoo ua raws li cov qauv thoob ntiaj teb
Txhaj tshuaj ntawm cov khoom siv yas
Abs Moulded Kurled Nplhaib
Moulded Coffee Tshuab Npog
Grey Molded Dashboard Nplhaib
Kas fes Tshuab Cap
Ntsiab Fob Moulded
Moulded Khawm nrog Tricolor
Moulded Knurled Nplhaib
Cov neeg tseem nug:
Txhaj tshuaj molding yog txheej txheem tsim khoom.Siv lub tshuab tshwj xeeb hydraulic lossis hluav taws xob, cov txheej txheem melts, txhaj tshuaj thiab teeb tsa cov yas rau hauv cov pwm hlau uas haum rau hauv lub tshuab.
Yas txhaj tshuaj molding yog cov khoom siv dav siv ntau tshaj plaws rau ntau yam laj thawj, suav nrog:
Flexibility:cov tuam txhab tuaj yeem xaiv cov pwm tsim thiab hom thermoplastic uas siv rau txhua yam.Qhov no txhais tau hais tias cov txheej txheem txhaj tshuaj molding tuaj yeem tsim ntau yam khoom, nrog rau cov khoom uas nyuaj thiab cov ncauj lus kom ntxaws heev.
Kev ua tau zoo:ib zaug cov txheej txheem tau teeb tsa thiab sim, cov tshuab txhaj tshuaj molding tuaj yeem tsim ntau txhiab yam khoom hauv ib teev.
Kev sib raug zoo:Yog tias cov txheej txheem tsis raug tswj nruj, cov txheej txheem txhaj tshuaj molding tuaj yeem tsim ntau txhiab yam khoom sai sai ntawm qhov zoo ib yam.
Nqi-effectiveness:ib zaug cov pwm (uas yog cov khoom kim tshaj plaws) tau tsim, tus nqi ntawm kev tsim khoom ib feem tseem tsawg, tshwj xeeb tshaj yog tsim los ntawm cov lej siab.
Zoo:Txawm hais tias cov tuam ntxhab tab tom nrhiav kom muaj zog, tensile lossis cov ncauj lus kom ntxaws, cov txheej txheem txhaj tshuaj molding tuaj yeem tsim lawv ntawm qhov zoo dua qub.
Qhov kev ua tau zoo, kev ua tau zoo thiab cov khoom zoo yog qee qhov laj thawj vim li cas ntau lub lag luam xaiv siv cov tshuaj molded qhov chaw rau lawv cov khoom.
Nqi-zoo txoj kev los tsim ntau qhov chaw
Kev txhaj tshuaj molding yog ib qho txiaj ntsig zoo los tsim ntau qhov chaw, uas ua rau nws zoo tagnrho rau kev lag luam uas yuav tsum tau ua ntau yam khoom hauv lub sijhawm luv luv.
Yooj yim heev
Txhaj pwm yog tsim nrog nruj heev kam rau ua thiab tuaj yeem tsim qhov chaw nrog qhov sib txawv me ntsis ntawm lawv.Qhov no txhais tau hais tias koj tuaj yeem paub tseeb tias txhua feem yuav zoo ib yam li cov tom ntej, uas yog qhov tseem ceeb yog tias koj tab tom nrhiav kev sib xws hauv koj cov khoom lossis yog tias koj xav tau koj cov khoom kom haum ua ke zoo kawg nkaus nrog lwm daim los ntawm lwm tus neeg tsim khoom.
Thawj theem ntawm kev txhaj tshuaj molding yog tsim cov pwm nws tus kheej.Feem ntau cov pwm yog tsim los ntawm cov hlau, feem ntau yog txhuas lossis hlau, thiab precision machined kom phim cov yam ntxwv ntawm cov khoom lawv yuav tsim.
Thaum cov pwm tau tsim los ntawm cov pwm tsim, cov khoom siv rau cov khoom yog muab tso rau hauv ib lub thoob rhuab thiab sib tov siv lub helical zoo li tus ntsia hlau.Cov khoom siv cua sov yaj cov khoom siv hauv lub thoob thiab cov hlau molten lossis cov khoom yas molten yog tom qab ntawd muab nkag rau hauv pwm kab noj hniav uas nws txias thiab tawv, sib piv cov pwm.Lub sij hawm txias tuaj yeem txo tau los ntawm kev siv cov kab cua txias uas ntws dej los yog roj los ntawm lub ntsuas kub sab nraud.Pwm cov cuab yeej yog mounted rau ntawm phaj pwm (los yog 'platens'), uas qhib thaum cov khoom tau solidified kom ejector pins tau eject ib feem ntawm lub pwm.
Cov ntaub ntawv sib cais tuaj yeem ua ke hauv ib feem hauv ib hom kev txhaj tshuaj molding hu ua ob-shot pwm.Cov txheej txheem no tuaj yeem siv los ntxiv qhov muag muag rau cov khoom yas, ntxiv cov xim rau ib feem lossis tsim cov khoom nrog cov yam ntxwv sib txawv.
Pwm tuaj yeem ua los ntawm ib leeg lossis ntau kab noj hniav.Ntau cov kab noj hniav tuaj yeem muaj qhov zoo sib xws hauv txhua qhov kab noj hniav lossis tuaj yeem tsim tshwj xeeb los tsim qhov sib txawv ntawm cov geometry.Aluminium pwm tsis yog qhov zoo tshaj plaws rau cov khoom ntim siab lossis qhov chaw nrog qhov nqaim ntev ntev vim tias lawv muaj cov khoom siv tsis zoo thiab tuaj yeem ua rau hnav, deformation thiab puas vim kev txhaj tshuaj thiab clamping quab yuam.Thaum cov pwm steel ntau dua lawv kuj tseem kim dua li txhuas pwm.
Txoj kev txhaj tshuaj molding yuav tsum tau ua tib zoo tsim, nrog rau cov duab thiab cov yam ntxwv ntawm ib feem, cov khoom siv rau ib feem thiab pwm thiab cov khoom ntawm lub tshuab molding.Yog li ntawd, muaj ntau yam kev xav uas yuav tsum tau coj mus rau hauv tus account thaum txhaj tshuaj molding.
Muaj ntau qhov kev txiav txim siab uas yuav tsum nco ntsoov ua ntej kev txhaj tshuaj molding:
1. Nyiaj txiag
Tus nqi nkag rau kev txhaj tshuaj molding tuaj yeem siab - muab tus nqi ntawm cov tshuab thiab cov pwm lawv tus kheej.
2. Ntau Lawm
Nws yog ib qho tseem ceeb los txiav txim seb muaj pes tsawg qhov chaw koj xav tsim los txiav txim siab seb qhov kev txhaj tshuaj molding yog qhov txiaj ntsig zoo tshaj plaws.
3. Cov Qauv Tsim Qauv
Txo cov naj npawb ntawm cov seem thiab ua kom yooj yim rau cov duab geometry ntawm koj cov khoom yuav ua rau kev txhaj tshuaj molding yooj yim dua.Tsis tas li ntawd, kev tsim cov cuab yeej pwm yog ib qho tseem ceeb los tiv thaiv qhov tsis xws luag thaum tsim khoom.
4. Kev txiav txim siab ntau lawm
Txo lub sij hawm voj voog yuav pab ntau lawm raws li yuav siv cov cav tov nrog kub khiav pwm thiab zoo xav-tawm tooling.Xws li cov kev hloov me me thiab kev siv cov tshuab kub khiav tuaj yeem sib npaug kev txuag nyiaj rau koj qhov chaw.Tseem yuav muaj kev txuag nyiaj los ntawm kev txo qis cov kev xav tau sib dhos, tshwj xeeb tshaj yog tias koj tsim ntau txhiab tus txawm tias ntau lab ntawm cov khoom.
Kev txhaj tshuaj molding tuaj yeem yog cov txheej txheem kim, tab sis muaj ntau txoj hauv kev uas koj tuaj yeem txo cov nqi pwm, suav nrog:
Tshem tawm undercuts
Tshem tawm cov yam ntxwv tsis tsim nyog
Siv ib txoj kab noj hniav tseem ceeb
Txo kom zoo nkauj tiav
Tsim qhov chaw uas tus kheej ua phooj ywg
Hloov kho thiab rov siv cov pwm uas twb muaj lawm
Saib xyuas DFM tsom xam
Siv ntau kab noj hniav los yog tsev neeg hom pwm
Xav txog koj qhov ntau thiab tsawg
Nrog ntau dua 85,000 cov khoom lag luam yas kev xaiv muaj thiab 45 cov tsev neeg polymer, muaj ntau cov yas sib txawv uas tuaj yeem siv rau kev txhaj tshuaj molding.Ntawm no, cov polymers tuaj yeem muab tso rau hauv ob pawg;thermosets thiab thermoplastics.
Cov hom yas siv ntau tshaj plaws yog high-density polyethylene (HDPE) thiab low-density polyethylene (LDPE).Polyethylene muaj ntau yam zoo xws li cov qib siab ductility, lub zog tensile zoo, muaj zog cuam tshuam, tsis kam nqus dej, thiab rov ua dua tshiab.
Lwm yam kev txhaj tshuaj molded yas muaj xws li:
1. Acrylonitrile Butadiene Styrene (ABS)
Cov yas tawv tawv, qhov cuam tshuam-resistant no yog siv dav hauv kev lag luam.Nrog rau kev ua haujlwm zoo rau cov kua qaub thiab cov hauv paus, ABS kuj muaj cov nqi qis qis thiab siab ruaj khov.
2. Polycarbonate (PC)
Qhov no muaj zog, cuam tshuam resistant yas muaj tsawg shrinkage thiab zoo seem stability.Cov yas pob tshab uas muaj nyob rau hauv ntau qib optically ntshiab, PC tuaj yeem muab cov khoom zoo nkauj zoo nkauj thiab ua kom sov zoo.
3. Aliphatic Polyamides (PPA)
Muaj ntau ntau hom PPA (los yog nylons), txhua tus muaj nws qhov zoo.Feem ntau hais lus, nylons muaj lub zog siab thiab kub tsis kam nrog rau cov tshuaj tiv thaiv, sib nrug los ntawm cov kua qaub thiab cov hauv paus.Qee cov nylons muaj kev puas tsuaj resistant thiab muab zoo hardness thiab nruj nrog zoo cuam tshuam lub zog.
4. Polyoxymethylene (POM)
Feem ntau hu ua acetal, cov yas no muaj siab hardness, nruj, lub zog thiab toughness.Nws kuj muaj lubricity zoo thiab tiv taus hydrocarbons thiab organic solvents.Zoo elasticity thiab slipperiness kuj muab qhov zoo rau qee qhov kev siv.
5. Polymethyl Methacrylate (PMMA)
PMMA, tseem hu ua acrylic, muab cov khoom kho qhov muag zoo, siab gloss thiab khawb tsis kam.Nws kuj tseem muaj qhov shrinkage tsawg thiab tsawg dab dej rau geometries nrog nyias thiab xav seem.
6. Polypropylene (PP)
Cov khoom siv pheej yig no ua rau muaj kev cuam tshuam loj hauv qee qib tab sis tuaj yeem ua rau qhov txias txias (hauv cov ntaub ntawv ntawm propylene homopolymer).Copolymers muaj kev tiv thaiv ntau dua rau kev cuam tshuam thaum PP kuj hnav-tiv taus, hloov tau thiab tuaj yeem muab cov elongation siab heev, nrog rau ua rau cov kua qaub thiab cov hauv paus.
7. Polybutylene Terephthalate (PBT)
Cov khoom hluav taws xob zoo ua rau PBT zoo tagnrho rau cov khoom siv hluav taws xob nrog rau kev siv tsheb.Lub zog muaj zog los ntawm nruab nrab mus rau siab nyob ntawm iav sau, nrog rau cov qib uas tsis tau ua tiav yog tawv thiab hloov tau.PBT kuj qhia tau tias roj, roj, roj thiab ntau cov kuab tshuaj, thiab nws kuj tsis nqus tsw.
8. Polyphenylsulfone (PPSU)
Ib qho khoom siv ruaj khov nrog lub siab tawv, kub thiab kub tsis kam, PPSU tseem tiv taus hluav taws xob tsis muaj hluav taws xob, alkalis thiab tsis muaj zog acids.
9. Polyether Ether Ketone (PEEK)
Qhov no kub kub, high-kev ua tau zoo resin muab tshav kub tsis kam thiab nplaim retardancy, zoo heev zog thiab seem stability, raws li zoo raws li cov tshuaj tiv thaiv zoo.
10. Polyetherimide (PEI)
PEI (los yog Ultem) muaj qhov kub thiab txias tsis kam, nrog rau lub zog zoo, qhov ruaj khov thiab tshuaj lom neeg.
Kev txhaj tshuaj molding ua rau cov khoom seem qis uas cuam tshuam rau cov txheej txheem tsim khoom ib txwm muaj xws li CNC machining uas txiav cov feem pua ntawm cov yas qub los yog daim ntawv.Qhov no txawm li cas los xij tuaj yeem yog tus txheeb ze tsis zoo rau cov txheej txheem tsim khoom ntxiv xws li 3D luam ntawv uas muaj cov nqi qis dua.
Cov khib nyiab yas los ntawm kev txhaj tshuaj molding feem ntau yog los ntawm plaub qhov chaw:
Lub sprue
Cov khiav
Lub rooj vag qhov chaw
Txhua yam khoom dhau los uas tawm ntawm qhov kab noj hniav nws tus kheej (ib yam mob hu ua "flash")
Cov khoom siv thermoset, xws li epoxy resin uas kho tau thaum raug huab cua, yog cov khoom siv kho thiab yuav hlawv tom qab kho yog tias ib qho sim ua kom yaj nws.Cov khoom siv thermoplastic, los ntawm qhov sib txawv, yog cov khoom siv yas uas tuaj yeem yaj, txias thiab ua kom khov, thiab tom qab ntawd yuav yaj dua yam tsis tau hlawv.
Nrog cov ntaub ntawv thermoplastic, lawv tuaj yeem siv dua thiab siv dua.Qee zaum qhov no tshwm sim nyob rau hauv pem teb Hoobkas.Lawv zom cov sprues / khiav thiab txhua qhov tsis lees paub.Tom qab ntawd lawv ntxiv cov khoom ntawd rov qab rau hauv cov khoom siv raw uas nkag mus rau hauv kev txhaj tshuaj molding xovxwm.Cov khoom no yog hu ua "re-grind".
Feem ntau, cov chaw tswj xyuas kev ua tau zoo yuav txwv tus nqi ntawm regrind uas tso cai rau muab tso rov qab rau hauv xovxwm.(Qee qhov kev ua tau zoo ntawm cov yas tuaj yeem degrade raws li nws yog molded ntau tshaj).
Los yog, yog tias lawv muaj ntau, lub Hoobkas tuaj yeem muag qhov rov sib tsoo rau lwm lub Hoobkas uas tuaj yeem siv tau.Feem ntau cov khoom siv rov ua dua yog siv rau qhov tsis zoo uas tsis xav tau cov khoom ua haujlwm siab.